| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry Applications: • Drive Shaft: This vital component forms a seamless connection between the engine and transmission, ensuring the smooth and efficient transfer of torque and power, which is critical for achieving optimal vehicle performance. • Steering Shaft: Integral to the vehicle's steering system, it enhances driving stability, providing precision and control that ensures the utmost safety on every journey. • Transmission Shaft: A crucial element in the efficient power transfer between the front and rear wheels, it guarantees your vehicle's performance is both powerful and efficient.
Aerospace Innovations: • Engine Shaft: Expertly crafted to support and transmit the essential rotational power within the engine, this component is fundamental for achieving superior aerospace performance. • Propeller Shaft: It powers the rotation of the propeller, creating the thrust or lift needed for the operation of aircraft, including planes and helicopters, propelling aerospace technology forward. • Structural Support Shaft: As a critical component, it offers essential support within aerospace vehicle structures, ensuring stability and integrity in advanced aviation designs.
Construction Machinery Excellence: • Transmission System Shaft: This shaft is central to the transfer of power and motion in construction machinery like excavators and loaders, ensuring operations run efficiently and effectively. • Rotating Shaft: It enables necessary rotation and swinging functions in construction equipment such as cranes and tower cranes, significantly enhancing their functionality and operational range.
Shipbuilding Mastery: • Propulsion Shaft: It efficiently transmits the rotational power generated by the propeller, driving innovation within a ship's propulsion system and powering maritime advancements. • Rudder Shaft: This component is pivotal in controlling the steering and navigation of the ship, ensuring precise maneuverability and reliable operation at sea.
Energy and Power Generation Solutions: Our Semi-Automatic PET Bottle Blowing Machine embodies precision engineering, seamlessly integrating bottle making and molding capabilities. Designed to produce PET plastic containers and bottles in a diverse range of shapes, it sets the industry standard for efficiency and versatility, redefining expectations for modern manufacturing processes.
Leading Other Industrial Applications: • Textile Machinery Shaft: It delivers essential power and rotational motion within textile equipment, optimizing the efficiency and productivity of production processes. • Papermaking Machinery Shaft: A core part of papermaking equipment, it plays a crucial role in ensuring efficient paper conveying and winding, boosting operational throughput. • Food Processing Machinery Shaft: Central to food processing equipment, this shaft transmits power essential for stirring and mixing functions, significantly enhancing productivity and product quality.
Raw Material Preparation: • In the pursuit of excellence, we meticulously curate the perfect raw materials, strictly following the specified material type and exact specifications essential for creating superior shaft forgings. Our selection often features premium steel, aluminum alloy, and other top-tier alloys. • We uphold an unwavering commitment to quality and purity in our raw materials, scrupulously eliminating any with impurities or defects to ensure only the finest materials are used.
Die Preparation: • The crafting of a die is an art, and we execute it with precision, ensuring it aligns impeccably with design blueprints and actual requirements. • Attention to detail in the die's design and creation is crucial, facilitating flawless metal billet flow and significantly reducing the risk of defects such as folding and cracking.
Heating: • We elevate the metal billet to its optimal forging temperature, a precise process that demands expertise. • With meticulous control over temperature and heating duration, we avert adverse outcomes like overburning and oxidation, thus preserving the billet's integrity throughout the process.
Forging: • Our state-of-the-art forging equipment allows for expert hammering, squeezing, and twisting of the metal billet, gradually achieving the precise shape and size desired. • During forging, we exercise stringent temperature and deformation control to prevent defects such as overheating or cracks. • We expertly navigate forging methods, discerning between blank movements such as free forging, upsetting, extrusion, and die forging to suit each unique requirement.
Cooling and Straightening: • Post-forging, we ensure optimal cooling of the shaft forging. • By selecting the most appropriate cooling techniques, like air cooling or water cooling, we successfully prevent deformation or cracking due to abrupt temperature changes. • We perform straightening on particular shaft forgings, alleviating stress concentrations and enhancing shape precision.
Quality Inspection and Finished Product Acceptance: • Our comprehensive quality inspections for each shaft forging include appearance assessment, dimensional verification, and non-destructive testing. • We guarantee that each shaft forging fulfills all design and functional criteria. • Only upon meeting these standards do we officially accept finished products, keeping detailed records while rectifying or rejecting any that do not meet our exacting standards.
Forging Auto Parts: Unleash the power of precision with our expertly crafted forging auto parts. Meticulously designed to meet and exceed the rigorous standards and demands of the automotive industry, our products are synonymous with unbeatable durability, outstanding performance, and unwavering reliability in every drive. Trust our craftsmanship to elevate your automotive experience. Forging Hardware Tools: Discover unparalleled strength and resilience with our forging hardware tools, meticulously engineered to endure the toughest tasks with ease. Perfectly suited for both seasoned professionals and passionate enthusiasts, our tools are the epitome of innovation and durability, empowering you to conquer any challenge with unyielding confidence and superior capability.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Established in 2010, Ningbo ChengEn has risen as a trailblazer in the forging and machining industry, swiftly gaining a prominent status and establishing a stellar reputation for excellence.Our expertise lies in delivering state-of-the-art Metal Parts Solutions, carefully tailored to suit diverse applications. Whether it's for Vehicles, Agriculture Machinery, Construction Machinery, Transportation Equipment, Valve Systems, or Pump Systems, we offer innovative solutions designed to enhance performance and durability.
Through meticulous management of every stage of the manufacturing process-from process design and quality planning to rigorous quality control-we ensure our mechanical parts and assemblies meet the highest standards. Our offerings cater to both the Chinese and global markets, promising unmatched precision and exceptional quality.
Our cutting-edge forging production line features seven hot die forging presses ranging from a robust 630 tons to an impressive 4000 tons. We also house advanced electric screw presses. Our machining workshop is equipped with over 40 sophisticated machining devices and more than 10 specialized testing instruments. Our factory is capable of producing high-precision forged parts weighing from a light 0.1kg up to a hefty 100kg, boasting a remarkable annual production capacity of approximately 15,000 tons.
To address diverse mechanical and functional requirements, we provide a comprehensive array of metal products derived from a variety of blanks solutions and technologies. This includes Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring flexibility and innovation in every initiative.
We engage proactively with our clients during the early design phases, offering expert insights into process feasibility, cost-efficiency, and functional optimization. We warmly invite you to contact us for technical consultations and collaborative business ventures.
Forging Equipment Forging Equipment
Quality: The Core Essence and Vital Pulse of Our Company
For us, upholding impeccable quality isn't merely a priority; it is the very foundation and heart of our entire production philosophy. Without delivering superior quality, all efforts are just fleeting words. That's why at our company, we place extraordinary emphasis on comprehensive product inspections. From the initial step of incoming and raw material assessments to the diligent daily first inspections, our rigorous checks extend through workshop assessments, random sampling, and thorough evaluations before any shipment departs from our facility.
Our quality assurance arsenal is equipped with a vast array of highly specialized tests precisely designed to meet the unique demands of each product. This includes stringent hardness testing, tensile strength evaluations, and extensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring that our products not only meet but consistently exceed your highest expectations.
Unyielding Quality Control Measures
1) With exceptional precision and care, we meticulously examine raw materials upon arrival at our facility, ensuring they conform to our exacting standards --- Incoming Quality Control (IQC)
2) Every single detail undergoes meticulous scrutiny before the initiation of the production line, guaranteeing impeccable execution from start to finish.
3) Our unwavering commitment to excellence involves implementing comprehensive inspections and routine checks throughout mass production, ensuring assurance with every step --- In Process Quality Control (IPQC)
4) Conducting final inspections upon product completion is paramount, allowing only those that meet our exceptionally high standards to pass --- Final Quality Control (FQC)
5) We meticulously inspect the goods before dispatch, ensuring that only the most superior products reach your hands --- Outgoing Quality Control (OQC)
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