| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry Applications: • Drive Shaft: Effortlessly ensures seamless engagement between the engine and transmission, delivering flawless power and torque distribution for peak vehicle performance. • Steering Shaft: A cornerstone of steering capabilities, it significantly enhances road safety and driving stability. • Transmission Shaft: Indispensable in efficiently channeling power between the front and rear wheels to propel your vehicle with unparalleled effectiveness.
Aerospace Innovations: • Engine Shaft: Meticulously engineered to support and convey crucial rotational power within the engine, ensuring unmatched performance. • Propeller Shaft: Activates the propeller to spin, providing the thrust or lift vital for aviation, whether for airplanes or helicopters. • Structural Support Shaft: A pivotal element, it lends vital support within aerospace structures, securing the integrity of high-flying vessels.
Construction Machinery Excellence: • Transmission System Shaft: Fundamental in transferring power and motion within construction machinery such as excavators and loaders, ensuring they operate at peak efficiency. • Rotating Shaft: Enables essential rotary and oscillatory functions in machinery like cranes and tower cranes, significantly boosting operational capabilities.
Shipbuilding Mastery: • Propulsion Shaft: Skillfully channels the rotational force of the propeller within a ship's propulsion framework, driving forward maritime innovations. • Rudder Shaft: Expertly governs the ship's steering mechanics, ensuring precise and dependable navigation across waters.
Energy and Power Generation Solutions: Our Semi-Automatic PET Bottle Blowing Machine masterfully integrates bottle fabrication and molding techniques. Engineered with precision, it excels in producing PET plastic containers and bottles of varied shapes, setting a benchmark for efficiency and adaptability.
Leading Other Industrial Applications: • Textile Machinery Shaft: Expertly delivers power and rotational dynamics within textile machinery, significantly enhancing production efficacy. • Papermaking Machinery Shaft: Central to papermaking machinery, it ensures the smooth conveyance and winding of paper, optimizing efficiency. • Food Processing Machinery Shaft: Vital for power transmission and stirring functions, it dramatically enhances productivity in food processing equipment.
Raw Material Preparation: • Initiate the journey with the meticulous preparation of premium raw materials, strictly adhering to the specific material type and high standards essential for the intended shaft forging. Whether it's premium steel, aluminum alloy, or other superior alloys, quality is non-negotiable. • Dedicate utmost attention to ensuring the purity and flawlessness of the materials, vigilantly avoiding any impurities or defects that could compromise the integrity of the final product.
Die Preparation: • Engage in the creation of a meticulously crafted die, harmonizing perfectly with the design blueprints and practical requirements. • Precision in the die design and crafting is of utmost importance to ensure a flawless metal billet flow, reducing the likelihood of defects such as folding and cracking and ensuring premium quality.
Heating: • Elevate the metal billet with precision control to the ideal forging temperature, ensuring optimal conditions. • Master full command over temperature and time during the heating process to prevent detrimental effects like overburning and oxidation, thereby preserving the core integrity of the billet and ensuring superior quality output.
Forging: • Utilize state-of-the-art forging equipment to expertly shape the metal billet, employing hammering, squeezing, and twisting techniques with impeccable precision to achieve the desired form. • Maintain vigilant control over temperature and deformation throughout the forging process to avoid issues such as overheating and cracks. • Differentiate between forging methods like free forging, upsetting, extrusion, and die forging based on blank movements, ensuring the most effective approach for each scenario.
Cooling and Straightening: • After forging, it's imperative to properly cool the shaft forging to stabilize its structure. • Choose suitable cooling methods, such as air or water cooling, to mitigate risks of deformation or cracking due to uneven temperature drops. • Implement straightening processes on selected shaft forgings to alleviate stress concentrations and enhance shape precision, ensuring each piece meets the highest quality standards.
Quality Inspection and Finished Product Acceptance: • Undertake comprehensive quality inspections for all shaft forgings, encompassing appearance checks, dimensional accuracy verifications, and non-destructive testing. • Ensure every shaft forging meets precise design and functional requirements. • Formally accept only those products that meet rigorous standards, maintaining detailed records. Address or discard any shaft forgings that do not meet the exacting standards, ensuring only the best reach the market.
Forging Auto Parts: Unleash the power of precision with our expertly crafted forging auto parts. Designed to meet the rigorous standards and demands of the automotive industry, our products guarantee durability, performance, and reliability in every drive. Forging Hardware Tools: Discover the strength and durability of our forging hardware tools, meticulously engineered to withstand the toughest tasks. Perfect for professionals and enthusiasts alike, our tools exemplify innovation and resilience, empowering you to tackle any challenge with confidence.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Founded in 2010, Ningbo ChengEn has swiftly emerged as a trailblazer in the forging and machining industry, establishing a strong foothold and earning a sterling reputation.We take pride in our expertise in offering state-of-the-art Metal Parts Solutions meticulously crafted for diverse applications, including but not limited to Vehicle, Agriculture Machinery, Construction Machinery, Transportation Equipment, Valve Systems, and Pump Systems.
By expertly orchestrating every phase of the manufacturing process - from cutting-edge process design and meticulous quality planning to rigorous quality control - we guarantee the delivery of supreme mechanical parts and assemblies. Each product is engineered to meet the exacting standards of both the Chinese and international markets, delivering unmatched precision and quality.
Our cutting-edge forging facility features an impressive lineup of seven hot die forging presses, with capacities ranging from 630 tons to a staggering 4000 tons, along with sophisticated electric screw presses. Our machining workshop is outfitted with over 40 advanced machining devices and more than 10 precise testing instruments. Currently, we are equipped to produce high-precision forged parts weighing from 0.1kg to 100kg, boasting an outstanding annual production capacity of approximately 15,000 tons.
To cater to a wide array of mechanical and functional client needs, we offer an expansive selection of metal products derived from various blank solutions and technologies. Our offerings include Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring versatility and innovation in every project we undertake.
We take a proactive approach by collaborating with clients at the nascent stages of their design process, providing invaluable expertise in process feasibility, cost efficiency, and functional enhancement. We warmly invite you to reach out to us for technical consultations and to explore collaborative business opportunities.
Forging Equipment Forging Equipment
Quality: The Lifeblood and Heartbeat of Our Company
For us, maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts remain mere words. This is why our company places immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures
1) With precision and care, we thoroughly examine raw materials upon arrival at our facility, ensuring adherence to our stringent standards --- Incoming Quality Control (IQC)
2) Each and every detail is meticulously scrutinized before the initiation of the production line, guaranteeing a flawless execution from start to finish.
3) Our commitment to excellence involves implementing comprehensive inspections and routine checks throughout mass production, providing assurance with every step --- In Process Quality Control (IPQC)
4) Conducting final inspections upon product completion is critical, allowing only those that meet our high standards to pass --- Final Quality Control (FQC)
5) We meticulously inspect the goods prior to dispatch, ensuring that only the finest products reach your hands --- Outgoing Quality Control (OQC)
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