| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry Applications: • Drive Shaft: Expertly harmonizes the connection between the engine and transmission, ensuring a seamless and robust transmission of torque and power for peak vehicle performance. • Steering Shaft: A linchpin in steering functionality, it significantly enhances driving stability and guarantees unparalleled safety on the road. • Transmission Shaft: Indispensable in the power transfer between the front and rear wheels, it propels your vehicle with unrivaled efficiency and precision.
Aerospace Innovations: • Engine Shaft: Impeccably engineered to support and channel the rotational power critical for superior engine performance. • Propeller Shaft: Energizes the propeller's rotation, generating the vital thrust or lift for aircraft, including airplanes and helicopters. • Structural Support Shaft: A foundational element, it delivers indispensable support within the framework of aerospace vehicles, enhancing their structural integrity.
Construction Machinery Excellence: • Transmission System Shaft: A cornerstone in transferring power and motion within construction equipment such as excavators and loaders, ensuring seamless and efficient operation. • Rotating Shaft: Enables crucial rotational and swinging actions in machinery like cranes and tower cranes, significantly boosting their operational capabilities.
Shipbuilding Mastery: • Propulsion Shaft: Skillfully transfers the propeller's rotational power within a ship's propulsion system, driving forward maritime innovation. • Rudder Shaft: Precisely orchestrates the ship's steering, ensuring accurate and dependable navigation across the seas.
Energy and Power Generation Solutions: Our Semi-Automatic PET Bottle Blowing Machine masterfully integrates bottle production and molding functionalities. Precision-engineered, it excels in crafting PET plastic containers and bottles in a diverse range of shapes, setting a new benchmark for efficiency and adaptability.
Leading Other Industrial Applications: • Textile Machinery Shaft: Efficiently delivers power and rotational motion within textile machines, optimizing the production process. • Papermaking Machinery Shaft: An essential component of papermaking equipment, it facilitates the smooth and efficient conveyance and winding of paper. • Food Processing Machinery Shaft: Vital for transmitting power and stirring functions in food processing machinery, significantly enhancing productivity.
Raw Material Preparation: • Meticulously select and prepare raw materials with precision, ensuring compliance with the specific type and specifications crucial for the intended shaft forging. Commonly utilized materials include premium-grade steel, high-performance aluminum alloy, or other superior-quality alloys. • Uphold the utmost standards of quality and purity in raw materials, rigorously excluding any with impurities or defects, thereby ensuring exceptional integrity and performance.
Die Preparation: • Craft a meticulously engineered die that perfectly aligns with both design blueprints and actual requirements. • Precision in the design and manufacture of the die is of the utmost importance to ensure a seamless flow of the metal billet, significantly reducing the risk of defects such as folding and cracking.
Heating: • Elevate the metal billet to the optimal forging temperature with precision. • Exercise exact control over both temperature and heating duration to prevent detrimental outcomes like overburning and oxidation, thus preserving the structural integrity of the billet.
Forging: • Deploy state-of-the-art forging equipment to skillfully hammer, squeeze, and twist the metal billet, progressively shaping it to the desired form with exacting precision. • During forging, rigorously manage temperature and deformation parameters to prevent defects such as overheating or cracking. • Differentiate between forging techniques based on blank movement, including free forging, upsetting, extrusion, and die forging, to achieve optimal results.
Cooling and Straightening: • After the forging process, it is imperative to cool the shaft forging appropriately. • Choose effective cooling methods, such as air or water cooling, to preclude deformation or cracking due to excessive localized temperature differences. • Perform straightening on specific shaft forgings to alleviate stress concentrations and enhance shape precision.
Quality Inspection and Finished Product Acceptance: • Conduct exhaustive quality inspections on each shaft forging, including appearance assessments, precise dimensional checks, and comprehensive non-destructive testing. • Ensure that each shaft forging adheres to all design and functional specifications impeccably. • Formally accept finished products that meet all standards, meticulously documenting each; rectify or reject any shaft forgings that do not meet the stringent criteria.
Forging Auto Parts: Unleash the power of precision with our expertly crafted forging auto parts. Every piece is a testament to our commitment to excellence, designed meticulously to meet the rigorous standards and demanding conditions of the automotive industry. Experience the unrivaled durability, unmatched performance, and steadfast reliability that guarantees a seamless drive every time. Forging Hardware Tools: Discover the unparalleled strength and lasting durability of our forging hardware tools. These tools are meticulously engineered to conquer the toughest tasks with ease. Whether you're a seasoned professional or an enthusiastic hobbyist, our tools represent the pinnacle of innovation and resilience, empowering you to face any challenge with utmost confidence and success.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Since the dawn of its establishment in 2010, Ningbo ChengEn has emerged as an industry trailblazer, swiftly carving out a path to stardom and fortifying its esteemed reputation.We take immense pride in our specialization of delivering avant-garde Metal Parts Solutions, meticulously crafted to cater to an array of applications. Be it in the realms of Vehicle innovations, Agriculture Machinery advancements, Construction Machinery breakthroughs, Transportation Equipment enhancements, cutting-edge Valve Systems, or sophisticated Pump Systems, we have your needs covered.
Through a diligent orchestration of every manufacturing process step-including innovative process design, meticulous quality planning, and exhaustive quality control-we guarantee the provision of exceptional mechanical parts and assemblies. These products are engineered to meet and exceed the rigorous demands of both the Chinese and global markets, achieving remarkable precision and unmatched quality.
Our state-of-the-art forging production line is a marvel of modern engineering, featuring seven robust hot die forging presses spanning from a formidable 630 tons to an awe-inspiring 4000 tons, coupled with cutting-edge electric screw presses. This is further enhanced by our machining workshop, which houses over 40 advanced machining devices and more than 10 specialized testing instruments. Currently, our factory proudly produces high-precision forged parts within the weight range of 0.1kg to an impressive 100kg, boasting a substantial annual production capacity of approximately 15,000 tons.
To cater to diverse mechanical and functional client requirements, we present an expansive selection of metal products derived from a myriad of blank solutions and technologies. Our offerings include Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, each ensuring flexibility and driving innovation in every endeavor we undertake.
We actively collaborate with our clients from the very inception of their design process, offering expert insights into process feasibility, cost efficiency, and functional optimization. We warmly invite you to contact us for technical consultations and to explore collaborative business opportunities.
Forging Equipment Forging Equipment
Quality: The Lifeblood and Heartbeat of Our Company
For us, maintaining impeccable quality isn't merely a priority; it's the foundation, the very bedrock, of our entire production philosophy. Without superior quality, all efforts are futile, mere promises without fulfillment. This is why our company places immense emphasis on thorough, uncompromising product inspections. From the very first stage of incoming and raw material assessments to conducting meticulous daily first inspections, our rigorous checks also span detailed workshop assessments, strategic random sampling, and comprehensive evaluations before any shipment leaves our facility. It's this dedication to excellence that sets us apart.
Our quality assurance arsenal is fortified with a spectrum of highly specialized tests, each meticulously crafted to meet the unique demands of every product. This includes thorough hardness testing, precise tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, a testament to our commitment, ensuring our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures for Unsurpassed Excellence
1) With precision and unwavering care, we thoroughly examine raw materials upon arrival at our facility, ensuring strict adherence to our exacting standards --- Incoming Quality Control (IQC), setting the benchmark for quality from the very start.
2) Every detail is meticulously scrutinized before the initiation of the production line, guaranteeing flawless, impeccable execution from the onset to the finish line, delivering unmatched quality.
3) Our relentless commitment to excellence involves implementing comprehensive inspections and routine checks throughout mass production, providing steadfast assurance with every step --- In Process Quality Control (IPQC), a testament to our pursuit of perfection.
4) Conducting final inspections upon product completion is critical, allowing only those that meet our stringent standards to pass --- Final Quality Control (FQC), ensuring only the best reaches our valued customers.
5) We meticulously inspect the goods prior to dispatch, ensuring that only the finest, most perfect products reach your hands --- Outgoing Quality Control (OQC), embodying our promise of excellence and reliability.
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