| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry Applications: • Drive Shaft: Ensures a seamless connection between the engine and transmission, facilitating the smooth transmission of torque and power to elevate vehicle performance to its peak. • Steering Shaft: A pivotal element in steering functionality, it enhances driving stability while safeguarding road safety. • Transmission Shaft: Essential in bridging power between the front and rear wheels, this component drives your vehicle with unmatched efficiency and reliability.
Aerospace Innovations: • Engine Shaft: Expertly crafted to support and transmit the vital rotational power within the engine, ensuring exceptional performance and durability. • Propeller Shaft: Delivers the force needed for propeller rotation, providing the thrust or lift essential for aircraft such as planes and helicopters. • Structural Support Shaft: A foundational component, this shaft offers indispensable support within the structural framework of aerospace vehicles, contributing to their robustness and integrity.
Construction Machinery Excellence: • Transmission System Shaft: Crucial for transferring power and motion within construction machinery, including excavators and loaders, promoting highly efficient operation. • Rotating Shaft: Enables the vital rotation and swinging capabilities in machinery such as cranes and tower cranes, significantly enhancing their functionality and versatility.
Shipbuilding Mastery: • Propulsion Shaft: Masterfully transmits the rotational power of the propeller within a ship's propulsion system, propelling maritime innovation forward. • Rudder Shaft: Precisely manages the ship's steering, ensuring accurate and dependable navigation across any waterway.
Energy and Power Generation Solutions: Our Semi-Automatic PET Bottle Blowing Machine is a marvel of engineering, seamlessly combining bottle making and molding capabilities into one streamlined process. Precision-engineered, it efficiently produces PET plastic containers and bottles in a myriad of shapes, setting a new standard for both efficiency and versatility in the industry.
Leading Other Industrial Applications: • Textile Machinery Shaft: Powers and rotates within textile machinery, optimizing production processes and maximizing efficiency. • Papermaking Machinery Shaft: A crucial element in papermaking equipment, it ensures the smooth and efficient conveyance and winding of paper. • Food Processing Machinery Shaft: Vital for transmitting power and enabling stirring functions within food processing equipment, significantly enhancing productivity and output.
Raw Material Preparation: • Begin with the careful selection and preparation of raw materials, ensuring compliance with the exact type and specifications crucial for the desired shaft forging. Most frequently utilized are top-tier materials such as premium steel, aluminum alloy, or superior quality alloys. • Upholding the highest quality and purity standards is imperative, diligently avoiding any materials fraught with impurities or defects to guarantee flawless end results.
Die Preparation: • Develop a meticulously engineered die that flawlessly integrates with both the intricate design blueprints and the practical requirements of the process. • Precision and accuracy in the die's design and construction are fundamental, ensuring an unhindered metal billet flow that effectively reduces the potential for defects like folding and cracking.
Heating: • Elevate the metal billet to the ideal forging temperature with precision. • Manage the process with meticulous control over both the temperature and duration to avert any adverse outcomes, such as overburning or oxidation, thus preserving the billet's integrity throughout.
Forging: • Utilize state-of-the-art forging equipment to expertly hammer, squeeze, and twist the metal billet, advancing with precision to achieve the intended shape and size. • Throughout the forging process, carefully monitor temperature and deformation to prevent defects like overheating or cracks. • Differentiate between forging methods based on blank movements, including free forging, upsetting, extrusion, and die forging, each tailored for specific outcomes.
Cooling and Straightening: • After forging, it is essential to ensure the shaft forging is cooled appropriately. • Select optimal cooling techniques, whether air or water cooling, to prevent deformation or cracking from excessive localized temperature variations. • Implement straightening on select shaft forgings to alleviate stress concentrations and enhance shape precision.
Quality Inspection and Finished Product Acceptance: • Execute comprehensive quality inspections on each shaft forging, evaluating appearance, verifying dimensions, and performing non-destructive testing. • Assure that every shaft forging satisfies all design and functional specifications. • Formally accept finished products that meet standards, maintaining meticulous documentation; rectify or discard any shaft forgings that do not adhere to established standards.
Forging Auto Parts: Unleash the power of precision with our expertly crafted forging auto parts. Designed to meet the rigorous standards and demands of the automotive industry, our products guarantee durability, performance, and reliability in every drive. Experience the peak of engineering excellence with components that are the cornerstone of safety and efficiency, ensuring your vehicle delivers top-notch performance every time. Forging Hardware Tools: Discover the strength and durability of our forging hardware tools, meticulously engineered to withstand the toughest tasks. Perfect for professionals and enthusiasts alike, our tools exemplify innovation and resilience, empowering you to tackle any challenge with confidence. Crafted with precision and a commitment to quality, they are your ultimate partner in achieving flawless results in every project.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Since its inception in 2010, Ningbo ChengEn has been a trailblazer in the industry. Swiftly rising to prominence, we have firmly established ourselves as leaders, renowned for our innovation and reliability.We proudly specialize in crafting state-of-the-art Metal Parts Solutions, meticulously tailored to fit a myriad of applications. From Vehicles and Agriculture Machinery to Construction Machinery, Transportation Equipment, Valve Systems, and Pump Systems, our solutions are transformative.
By expertly managing each phase of the manufacturing journey-from advanced process design to rigorous quality planning and exhaustive quality control-we guarantee the production of superior mechanical parts and assemblies. These are finely tuned to satisfy both Chinese and global market standards with unmatched precision and excellence.
Our cutting-edge forging production line features seven powerful hot die forging presses, ranging from a robust 630 tons to an astounding 4000 tons, complemented by sophisticated electric screw presses. Our machining workshop is equipped with over 40 cutting-edge machining devices and more than 10 specialized testing instruments. Currently, we expertly manufacture high-precision forged parts weighing from 0.1kg to 100kg, boasting an impressive annual production capacity of approximately 15,000 tons.
To cater to diverse mechanical and functional client needs, we offer an extensive selection of metal products crafted from a variety of blank solutions and technologies. These include Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring adaptability and innovation in every project.
We proactively engage with clients early in their design phase, offering expert insights into process feasibility, cost efficiency, and functional enhancement. We welcome you to reach out for technical consultations and for embarking on collaborative business ventures.
Forging Equipment Forging Equipment
Quality: The Lifeblood and Heartbeat of Our Company
For us at Ningbo Yinzhou Chengen Machinery Co., Ltd., maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts remain mere words. This is why our company places immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our state-of-the-art facility. Our commitment ensures that every product upholds the reputation for excellence that we are renowned for.
Our quality assurance arsenal is fortified with a range of highly specialized tests, tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations. Our dedication to precision and quality is unmatched, assuring that every item we deliver embodies the highest standards of durability and reliability.
Uncompromising Quality Control Measures
1) With precision and care, we thoroughly examine raw materials upon arrival at our facility, ensuring adherence to our stringent standards --- Incoming Quality Control (IQC). This initial step is vital in laying the foundation for the unparalleled quality of our finished products.
2) Each and every detail is meticulously scrutinized before the initiation of the production line, guaranteeing a flawless execution from start to finish. Our detailed approach ensures that the integrity of each component is preserved throughout the manufacturing process.
3) Our commitment to excellence involves implementing comprehensive inspections and routine checks throughout mass production, providing assurance with every step --- In Process Quality Control (IPQC). This ongoing vigilance ensures consistent product quality and rapid response to any potential deviations.
4) Conducting final inspections upon product completion is critical, allowing only those that meet our high standards to pass --- Final Quality Control (FQC). This crucial step ensures that every product leaving our production line is flawless and ready to meet your exacting standards.
5) We meticulously inspect the goods prior to dispatch, ensuring that only the finest products reach your hands --- Outgoing Quality Control (OQC). Our rigorous final inspection process guarantees that you receive nothing but the best from Ningbo Yinzhou Chengen Machinery Co., Ltd.
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