| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry Applications: • Drive Shaft: Expertly designed to create a seamless connection between the engine and transmission, this shaft ensures a harmonious flow of torque and power, elevating the vehicle's performance to its peak. • Steering Shaft: A cornerstone of driving stability, this shaft enhances maneuverability and safety, offering drivers peace of mind on every journey. • Transmission Shaft: As the crucial link in power transfer from the front to the rear wheels, this shaft delivers unmatched efficiency, propelling your vehicle with excellence.
Aerospace Innovations: • Engine Shaft: Masterfully crafted to support and channel rotational power within the engine, this shaft guarantees superior performance and reliability. • Propeller Shaft: Empowering the propeller to generate thrust or lift, it is a vital force behind the propulsion of aircraft, including planes and helicopters. • Structural Support Shaft: Providing indispensable support within aerospace structures, this shaft is pivotal for the integrity and durability of aerospace vehicles.
Construction Machinery Excellence: • Transmission System Shaft: Essential for transferring power and initiating motion in construction machinery such as excavators and loaders, this shaft ensures operations run smoothly and efficiently. • Rotating Shaft: Vital for enabling the rotation and swinging actions in machinery like cranes and tower cranes, it significantly boosts functionality and productivity.
Shipbuilding Mastery: • Propulsion Shaft: This shaft plays a fundamental role in a ship's propulsion system, efficiently channeling the propeller's rotational power to drive maritime advancements. • Rudder Shaft: With precision control over the ship's steering, this shaft ensures navigational accuracy and reliability, charting safe courses on every voyage.
Energy and Power Generation Solutions: Our Semi-Automatic PET Bottle Blowing Machine stands as a paragon of innovation, merging bottle making and molding with impeccable efficiency. Precision-engineered to produce an expansive range of PET plastic containers and bottles, it defines new standards in versatility and productivity.
Leading Other Industrial Applications: • Textile Machinery Shaft: Delivering essential power and rotational motion, this shaft optimizes textile equipment performance, streamlining production processes. • Papermaking Machinery Shaft: As an integral component, it enhances paper conveying and winding efficiency, propelling papermaking operations. • Food Processing Machinery Shaft: Critical for power transmission and stirring functions in food processing equipment, this shaft significantly boosts productivity and operational effectiveness.
Raw Material Preparation: • Meticulously select and prepare the finest raw materials, ensuring alignment with the precise material type and specifications vital for the intended shaft forging. Commonly chosen materials include superior-grade steel, aluminum alloy, or other top-tier alloys. • Maintaining the pinnacle of quality and purity in these raw materials is essential, with a vigilant focus on avoiding any impurities or defects.
Die Preparation: • Fabricate a meticulously crafted die that flawlessly aligns with both the design blueprints and actual requirements. • Precision in die design and creation is crucial to ensure the smooth and efficient flow of the metal billet within, thus reducing the likelihood of encountering defects such as folding and cracking.
Heating: • Carefully elevate the metal billet to the optimal forging temperature. • Maintain pinpoint control over both the temperature and duration during the heating process to prevent unfavorable outcomes like overburning and oxidation, thereby safeguarding the integrity and quality of the billet.
Forging: • Utilize cutting-edge forging equipment to expertly hammer, squeeze, and twist the metal billet, meticulously achieving the desired shape and size with precision. • During the forging process, exercise meticulous control over temperature and deformation to avert any defects such as overheating or cracks. • Discern among various forging methods based on blank movements, including free forging, upsetting, extrusion, and die forging.
Cooling and Straightening: • After forging, it is essential to properly cool the shaft forging. • Choose the appropriate cooling techniques, such as air cooling or water cooling, to prevent deformation or cracking due to uneven temperature variations. • Perform straightening on selected shaft forgings to relieve stress concentrations and enhance shape accuracy.
Quality Inspection and Finished Product Acceptance: • Conduct comprehensive quality inspections on each shaft forging, including appearance checks, dimensional verification, and non-destructive testing. • Ensure that every shaft forging meets all design and functional specifications. • Officially accept finished products that meet the highest standards, maintaining detailed records; rectify or discard any shaft forgings that do not meet the stringent criteria.
Forging Auto Parts: Unleash the power of precision engineering with our meticulously crafted forging auto parts. Tailored to seamlessly align with the rigorous standards and demands of the ever-evolving automotive industry, our products promise unwavering durability, impeccable performance, and steadfast reliability, ensuring excellence in every drive. Forging Hardware Tools: Experience unmatched strength and long-lasting durability with our expertly engineered forging hardware tools. Designed to endure the most challenging tasks, they are perfect for both seasoned professionals and passionate enthusiasts. Our tools are a testament to innovation and resilience, empowering you to confidently conquer any challenge.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Since its inception in 2010, Ningbo ChengEn has been a pioneering force, swiftly rising to prominence and establishing a sterling reputation in the industry.We pride ourselves on delivering innovative Metal Parts Solutions meticulously customized for a range of applications. Whether for Vehicle, Agriculture Machinery, Construction Machinery, Transportation Equipment, Valve Systems, or Pump Systems, our solutions are at the forefront of efficiency and technology.
By meticulously overseeing each stage of the manufacturing process-from process design to quality planning and thorough quality control-we guarantee the production of superior mechanical parts and assemblies. These components are crafted to meet and exceed the demands of both Chinese and international clients with unmatched precision and excellence.
Our cutting-edge forging production line features seven hot die forging presses, with capacities ranging from an impressive 630 tons to 4000 tons, complemented by advanced electric screw presses. Our machining workshop is equipped with over 40 sophisticated devices and more than 10 specialized testing instruments. Currently, our facility is capable of producing high-precision forged parts weighing from 0.1kg to 100kg, with an astounding annual production capacity of approximately 15,000 tons.
To address diverse mechanical and functional requirements of our clients, we offer a comprehensive array of metal products created from a variety of blanks solutions and state-of-the-art technologies. These include Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring each project benefits from unparalleled flexibility and innovation.
We actively collaborate with our clients during the early stages of their design process, providing expert insights that enhance process feasibility, reduce costs, and optimize functionality. We warmly invite you to reach out for technical consultations and to explore potential business collaborations with us.
Forging Equipment Forging Equipment
Quality: The Lifeblood and Heartbeat of Our Company
At Ningbo Yinzhou Chengen Machinery Co., Ltd., impeccable quality isn't just a goal; it's the very foundation of our production ethos. Superior quality transforms words into actions, and that is why we place unparalleled emphasis on meticulous product inspections. From the initial raw material assessments to diligent daily first inspections, our rigorous quality checks permeate every aspect of our production process. This includes comprehensive workshop evaluations, selective random sampling, and thorough final assessments before any product departs from our state-of-the-art facility.
Our commitment to quality assurance is bolstered by an array of specialized testing procedures, each precisely tailored to address the specific requirements of every product. Among these are stringent hardness testing, thorough tensile strength evaluations, and exhaustive salt spray testing, all of which are accompanied by detailed reports with every shipment. This ensures that our products not only meet but consistently exceed your highest quality expectations.
Uncompromising Quality Control Measures
1) We exercise precise and careful scrutiny of raw materials upon their arrival at our facility, ensuring they meet our rigorous standards --- Incoming Quality Control (IQC).
2) Every detail is examined with utmost precision before initiating the production line, ensuring flawless execution from the very beginning.
3) Our commitment to excellence is embodied in our comprehensive inspections and routine checks throughout the mass production process, providing unwavering assurance at every stage --- In Process Quality Control (IPQC).
4) Final inspections are a critical juncture in our process, ensuring only products that achieve our high standards are approved --- Final Quality Control (FQC).
5) We conduct meticulous inspections before dispatching goods, ensuring that only the finest and most impeccable products reach your hands --- Outgoing Quality Control (OQC).
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