| Customization: | Available |
|---|---|
| Processing Object: | Metal |
| Molding Style: | Forging |
|
Still deciding? Get samples of $ !
Order Sample
|
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
|---|
| Payment Methods: |
|
|---|---|
| Support payments in USD |
| Secure payments: | Every payment you make on Made-in-China.com is protected by the platform. |
|---|
| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
|---|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
|
|
Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
|
|
Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
|
|
Forging Forging Forging Forging
|
|
|
|
|
|
|
|
|
|
|
|
|
| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
|
|
|
Automotive Industry Applications: Our expertly crafted steel solutions are at the forefront of automotive excellence, offering unparalleled performance and safety. • Drive Shaft: Elegantly designed to seamlessly bridge the engine and transmission, our drive shaft ensures an unwavering flow of torque and power, optimizing your vehicle's performance. • Steering Shaft: A pivotal component in steering systems, our superior steering shaft enhances vehicular stability and road safety for a confident driving experience. • Transmission Shaft: Our transmission shaft stands vital in harmonizing power delivery between the front and rear wheels, driving your vehicle forward with unmatched efficiency.
Aerospace Innovations: Elevate your aerospace engineering with our cutting-edge solutions that propel innovation and performance to new heights. • Engine Shaft: Our expertly engineered engine shaft supports and channels rotational power within the engine, ensuring top-tier performance and reliability. • Propeller Shaft: Meticulously crafted to power propellers, this shaft generates the thrust and lift essential for aircraft, fueling the skies with excellence. • Structural Support Shaft: As a cornerstone of aerospace design, our structural support shaft provides indispensable reinforcement for aerospace vehicle integrity.
Construction Machinery Excellence: Dive into a new era of construction machinery, where efficiency meets precision with our steel solutions. • Transmission System Shaft: At the heart of power and motion transfer in construction machinery, our transmission system shaft ensures efficient operation of equipment like excavators and loaders. • Rotating Shaft: Crafted to perfection, this shaft enables critical rotation and swinging functionalities in cranes and tower cranes, amplifying their operational capabilities.
Shipbuilding Mastery: Pioneering maritime innovation with our forged steel solutions, we deliver unmatched performance in shipbuilding engineering. • Propulsion Shaft: Engineered for precision, our propulsion shaft efficiently channels the rotational power necessary for ship propulsion systems, steering maritime advancement. • Rudder Shaft: Our rudder shaft offers precise control over ship steering, ensuring dependable and accurate navigation in the vast oceans.
Energy and Power Generation Solutions: Power up with our state-of-the-art steel solutions designed to drive efficiency and innovation in energy generation. Our Semi-Automatic PET Bottle Blowing Machine showcases a seamless integration of bottle making and molding capabilities. With precision engineering, it defines the gold standard for producing versatile PET plastic containers and bottles, setting new benchmarks in efficiency and adaptability.
Leading Other Industrial Applications: Our innovative steel shafts are central to the operation of diverse industrial equipment, enhancing productivity across sectors. • Textile Machinery Shaft: Designed to deliver consistent power and rotational motion, our shaft optimizes textile manufacturing processes. • Papermaking Machinery Shaft: Integral to papermaking, this shaft ensures the smooth and efficient conveyance and winding of paper. • Food Processing Machinery Shaft: Essential for power transmission and mixing functions, our shaft boosts productivity in food processing equipment, streamlining operations.
Raw Material Preparation: • Begin by meticulously selecting and preparing the finest raw materials, choosing from high-grade steel, aluminum alloy, or other superior quality alloys tailored to the specific material type and specifications needed for the shaft forging process. • It is imperative to uphold the pinnacle of quality and purity in these raw materials, diligently steering clear of any impurities or defects that might compromise the final product.
Die Preparation: • Craft and refine a precision-engineered die, meticulously aligning it with both the exact design blueprints and practical requirements. • Ensuring flawless metal billet flow is critical, as this precision mitigates risks of defects like folding and cracking, thus playing a crucial role in the integrity of the final product.
Heating: • Skillfully elevate the metal billet to the ideal forging temperature, ensuring precision in both heat levels and the duration of heating. • This meticulous control not only prevents overburning and oxidation but also preserves the integrity of the billet, ensuring a high-quality outcome.
Forging: • Utilize state-of-the-art forging equipment to deftly hammer, squeeze, and twist the metal billet, incrementally shaping it to the precise dimensions required. • During this transformative process, rigorously manage temperature and deformation to prevent defects such as overheating and cracks. • Select the appropriate forging method from options such as free forging, upsetting, extrusion, and die forging, each offering distinct benefits based on blank movements.
Cooling and Straightening: • After forging, it is vital to properly cool the shaft forging using methods like air or water cooling, carefully avoiding deformation or cracking due to uneven temperature changes. • Some shaft forgings may require straightening to alleviate stress concentrations and enhance shape accuracy, ensuring a flawless finish.
Quality Inspection and Finished Product Acceptance: • Conduct comprehensive quality inspections on every shaft forging, including appearance assessment, dimensional verification, and non-destructive testing to ensure they meet all design and functionality standards. • Only officially accept finished products that pass all criteria, meticulously documenting results and addressing or discarding any that do not meet the rigorous standards.
Forging Auto Parts: Unleash the power of precision with our expertly crafted forging auto parts. Designed to meet the rigorous standards and demands of the automotive industry, our products guarantee durability, performance, and reliability in every drive. Forging Hardware Tools: Discover the strength and durability of our forging hardware tools, meticulously engineered to withstand the toughest tasks. Perfect for professionals and enthusiasts alike, our tools exemplify innovation and resilience, empowering you to tackle any challenge with confidence.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Since its inception in 2010, Ningbo ChengEn has embarked on an extraordinary journey, establishing itself as a trailblazer and rapidly ascending the ranks to become a distinguished leader in the forging and machining industry.We take immense pride in offering state-of-the-art Metal Parts Solutions, meticulously crafted for an extensive range of applications. Our expertise spans across Vehicle manufacturing, Agricultural Machinery, Construction Machinery, Transportation Equipment, as well as Valve and Pump Systems, ensuring versatility and unmatched performance.
Through a rigorous process that encompasses process design, quality planning, and extensive quality control, we deliver mechanical parts and assemblies of superior calibre. Meticulously engineered to satisfy the intricate demands of both domestic and international markets, our offerings promise precision and quality that are second to none.
Our cutting-edge forging production facility is equipped with an impressive array of seven hot die forging presses, ranging from 630 to a formidable 4000 tons, complemented by advanced electric screw presses. Our machining workshop is home to over 40 state-of-the-art machining devices, supported by more than 10 specialized testing instruments. We are currently capable of producing high-precision forged components ranging from 0.1kg to 100kg, with an astounding annual production capacity of approximately 15,000 tons.
To accommodate a diverse array of mechanical and functional client needs, we present a vast selection of metal products crafted from a variety of blank solutions and cutting-edge technologies. Our offerings include Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, each designed to introduce flexibility and innovation into every project endeavor.
In the initial phases of the design process, we actively engage with clients to provide expert insights. Our guidance focuses on process feasibility, cost reduction, and functional optimization. We warmly encourage you to reach out to us for technical consultations and to explore avenues for collaborative business engagements.
Forging Equipment Forging Equipment
Quality: The Lifeblood and Heartbeat of Our Company
At Ningbo Yinzhou Chengen Machinery Co., Ltd., we believe that maintaining impeccable quality is more than just a priority; it's the very foundation upon which our esteemed reputation is built. Without unwavering commitment to superior quality, our efforts would merely echo unfulfilled promises. Our dedication manifests in the vigilant and thorough inspections conducted at every stage of production. From the very first phase of incoming and raw material evaluations to the daily initial assessments, we uphold rigorous checks that include meticulous workshop evaluations, strategic random sampling, and exhaustive pre-shipment assessments. This stringent protocol ensures that every product leaving our facility is a testament to our unwavering standards.
Our commitment to quality assurance is bolstered by an array of specialized tests that cater to the specific demands of each distinguished product. This includes meticulous hardness testing, precise tensile strength evaluations, and comprehensive salt spray analysis. Accompanying every shipment are meticulously detailed reports, a testament to our unfaltering dedication to guaranteeing that our products consistently exceed your highest expectations.
Uncompromising Quality Control Measures for Excellence
1) With meticulous precision and genuine care, we scrutinize all raw materials upon their arrival at our facility, ensuring they meet our rigorous standards --- through our Incoming Quality Control (IQC) process.
2) Every intricate detail undergoes thorough examination before we ignite the production line, safeguarding flawless execution from inception to completion.
3) Our unwavering commitment to excellence drives us to implement comprehensive inspections and routine checks throughout mass production, assuring quality at every critical step --- as part of our In Process Quality Control (IPQC).
4) Conducting meticulous final inspections upon product completion is paramount, allowing passage only to those items that align with our high standards --- Final Quality Control (FQC).
5) Prior to dispatch, we conduct thorough inspections of the goods, ensuring that only the finest products reach your hands --- Outgoing Quality Control (OQC).
){kind=link}