| Customization: | Available |
|---|---|
| Processing Object: | Metal |
| Molding Style: | Forging |
|
Still deciding? Get samples of $ !
Order Sample
|
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
|---|
| Payment Methods: |
|
|---|---|
| Support payments in USD |
| Secure payments: | Every payment you make on Made-in-China.com is protected by the platform. |
|---|
| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
|---|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
|
|
Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
|
|
Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
|
|
Forging Forging Forging Forging
|
|
|
|
|
|
|
|
|
|
|
|
|
| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
|
|
|
Automotive Industry Applications: • Drive Shaft: Seamlessly integrating the engine with the transmission, this component ensures the flawless transfer of torque and power, maximizing vehicle efficiency and performance. • Steering Shaft: Playing a crucial role in steering systems, it optimizes driving stability and offers unprecedented safety on the road. • Transmission Shaft: This indispensable part is pivotal in transferring power between the front and rear wheels, propelling your vehicle with outstanding efficiency and precision.
Aerospace Innovations: • Engine Shaft: Skilfully engineered to support and convey the necessary rotational power within the engine, ensuring unparalleled performance. • Propeller Shaft: This dynamic component drives the propeller, creating the thrust or lift vital for aircraft operations, from planes to helicopters. • Structural Support Shaft: An indispensable element, it offers vital support to the framework of aerospace vehicles, ensuring structural integrity.
Construction Machinery Excellence: • Transmission System Shaft: Fundamental in the power and motion transfer of construction machinery such as excavators and loaders, ensuring peak operational efficiency. • Rotating Shaft: This key element facilitates the critical rotation and swinging functions in cranes and tower cranes, significantly enhancing their operational capabilities.
Shipbuilding Mastery: • Propulsion Shaft: Skillfully transmits the rotational force of the propeller within a ship's propulsion system, driving forward the wave of maritime innovation. • Rudder Shaft: This component meticulously manages the ship's steering, ensuring precise and reliable navigational control.
Energy and Power Generation Solutions: Our Semi-Automatic PET Bottle Blowing Machine expertly merges bottle crafting with molding precision. Designed for the production of PET plastic containers and bottles in diverse shapes, it exemplifies the pinnacle of efficiency and versatility, setting a new standard in the industry.
Leading Other Industrial Applications: • Textile Machinery Shaft: Expertly delivers power and rotational motion within textile equipment, elevating production efficiency. • Papermaking Machinery Shaft: Essential for papermaking equipment, it streamlines the process of paper conveying and winding, enhancing productivity. • Food Processing Machinery Shaft: This vital component conveys power and facilitates stirring functions in food processing equipment, significantly boosting productivity.
Stage 1: Raw Material Preparation • Begin with the precise preparation of the finest raw materials, ensuring they meet the exact material type and specifications vital for the intended shaft forging. Commonly chosen materials include top-tier steel, aluminum alloy, or other superior alloys. • Uphold the utmost quality and purity standards for raw materials, assiduously eliminating any impurities or defects that could compromise the outcome.
Stage 2: Die Preparation • Develop a meticulously engineered die that corresponds flawlessly with design blueprints and specific requirements. • The precision in both design and creation of the die is crucial for ensuring seamless flow of the metal billet, thereby reducing the risk of defects like folding and cracking.
Stage 3: Heating • Carefully elevate the metal billet to the perfect forging temperature. • Execute precise temperature and time control during heating to avert undesirable issues such as overburning and oxidation, ensuring the billet's integrity is preserved throughout the process.
Stage 4: Forging • Utilize sophisticated forging equipment to skillfully hammer, squeeze, and twist the metal billet, gradually achieving the precise shape and size required. • Diligently manage temperature and deformation during forging to prevent defects like overheating or cracks. • Select the appropriate forging method from options such as free forging, upsetting, extrusion, and die forging, based on blank movements.
Stage 5: Cooling and Straightening • After forging, it's imperative to adequately cool the shaft forging. • Choose the ideal cooling methods, such as air cooling or water cooling, to avoid deformation or cracking caused by extreme localized temperature disparities. • Execute straightening on specific shaft forgings to alleviate stress concentrations and enhance shape precision.
Stage 6: Quality Inspection and Finished Product Acceptance • Conduct comprehensive quality inspections on each shaft forging, including appearance checks, dimensional verification, and non-destructive testing. • Ensure each shaft forging conforms to all design and performance specifications. • Officially accept the qualified finished products, meticulously documenting each; rectify or reject any shaft forgings that do not meet the stringent standards set forth.
Forging Auto Parts: Experience the unparalleled power of precision with our masterfully crafted forging auto parts. These products are meticulously designed to adhere to the stringent standards and challenging demands of the automotive industry. Each component delivers exceptional durability, superior performance, and unwavering reliability, ensuring a smooth and secure journey every time you hit the road. Forging Hardware Tools: Embrace the remarkable strength and unparalleled durability of our forging hardware tools. These tools are meticulously engineered to endure the most demanding tasks. Whether you're a seasoned professional or a passionate enthusiast, our tools stand as a testament to groundbreaking innovation and unwavering resilience. Equip yourself with the confidence to conquer any challenge, no matter how formidable.
ONE-STOP SOLUTIONS FOR PRIME FORGING & MACHINING
Since its inception in 2010, Ningbo ChengEn has emerged as a trailblazer in the industry, swiftly earning distinction and cementing a stellar reputation.We take immense pride in offering cutting-edge Metal Parts Solutions meticulously customized for a broad spectrum of applications. Whether it be for Vehicle, Agriculture Machinery, Construction Machinery, Transportation Equipment, Valve Systems, or Pump Systems, our solutions are crafted with precision.
By overseeing every facet of the manufacturing journey-including process design, meticulous quality planning, and rigorous quality control-we guarantee the delivery of superior mechanical parts and assemblies. These are crafted to seamlessly meet the exacting standards of both the Chinese and international markets, ensuring unmatched precision and excellence.
Our advanced forging production line boasts seven powerful hot die forging presses, with capacities stretching from 630 tons to an impressive 4000 tons. This is complemented by cutting-edge electric screw presses. In our machining workshop, you'll find over 40 high-performance machining devices and more than 10 specialized testing instruments. At present, our factory is capable of producing high-precision forged components weighing from 0.1kg up to 100kg, with a robust annual production capacity of approximately 15,000 tons.
To fulfill diverse mechanical and functional client needs, we offer an expansive array of metal products derived through varied blanks solutions and techniques. These include Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring flexibility and pioneering innovation in every project.
We actively engage with clients at the early stages of their design process, delivering expert insights on process feasibility, cost-efficiency, and functional optimization. We warmly invite you to reach out for technical consultations and collaborative business opportunities.
Forging Equipment Forging Equipment
Quality: The Lifeblood and Heartbeat of Our Company
For us, maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts remain mere words. This is why our company places immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures
1) With precision and care, we thoroughly examine raw materials upon arrival at our facility, ensuring adherence to our stringent standards --- Incoming Quality Control (IQC)
2) Each and every detail is meticulously scrutinized before the initiation of the production line, guaranteeing a flawless execution from start to finish.
3) Our commitment to excellence involves implementing comprehensive inspections and routine checks throughout mass production, providing assurance with every step --- In Process Quality Control (IPQC)
4) Conducting final inspections upon product completion is critical, allowing only those that meet our high standards to pass --- Final Quality Control (FQC)
5) We meticulously inspect the goods prior to dispatch, ensuring that only the finest products reach your hands --- Outgoing Quality Control (OQC)
){kind=link}