| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry Applications: • Drive Shaft: This remarkable component seamlessly connects the engine and transmission, ensuring an impeccably smooth transmission of torque and power, paving the way for optimal vehicle performance. • Steering Shaft: Playing a pivotal role in steering functionality, it enhances driving stability, securing the highest levels of road safety. • Transmission Shaft: A vital link in the powertrain, it excels in transmitting power between the front and rear wheels, driving your vehicle with unparalleled efficiency.
Aerospace Innovations: • Engine Shaft: Expertly engineered, this shaft supports and transmits the rotational power crucial within the engine, delivering unmatched performance. • Propeller Shaft: Powers the propeller with efficiency, generating the thrust or lift necessary for superior aircraft performance, including planes and helicopters. • Structural Support Shaft: As a critical component, it provides indispensable support within the structural framework of aerospace vehicles.
Construction Machinery Excellence: • Transmission System Shaft: Essential in the transfer of power and motion, this shaft ensures the efficient operation of construction machinery like excavators and loaders. • Rotating Shaft: Enhances functionality with its capacity to facilitate rotation and swinging in equipment like cranes and tower cranes.
Shipbuilding Mastery: • Propulsion Shaft: A cornerstone of marine innovation, it efficiently transmits the rotational power of the propeller within a ship's propulsion system. • Rudder Shaft: Provides precise control over ship steering, ensuring accurate and reliable navigation through the waters.
Energy and Power Generation Solutions: Our Semi-Automatic PET Bottle Blowing Machine is a marvel of engineering that seamlessly combines bottle making and molding capabilities. Precision-engineered to produce PET plastic containers and bottles in a diverse array of shapes, it sets an unmatched standard for efficiency and versatility in production.
Leading Other Industrial Applications: • Textile Machinery Shaft: A powerhouse of productivity, delivering exceptional power and rotational motion within textile equipment. • Papermaking Machinery Shaft: A cornerstone in papermaking equipment, facilitating efficient paper conveying and winding processes. • Food Processing Machinery Shaft: Essential for the seamless transmission of power and stirring functions in food processing equipment, dramatically boosting productivity.
Raw Material Preparation: • Begin with the meticulous selection of the finest raw materials, adhering strictly to the specific type and specifications crucial for the intended shaft forging. Typically, premium-grade steel, aluminum alloy, or other top-tier alloys are chosen. • Ensuring the utmost quality and purity is vital, steering clear of materials with any impurities or defects to maintain excellence.
Die Preparation: • Craft a precision-engineered die that faithfully reflects both design blueprints and actual production needs. • The accuracy in both design and fabrication of the die is essential to facilitate smooth metal billet flow, thereby significantly reducing risks of common defects such as folding and cracking.
Heating: • Heat the metal billet to the ideal forging temperature, ensuring precise management of both temperature and duration. • Such control is vital to avoid negative consequences, such as overburning and oxidation, thereby preserving the billet's structural integrity.
Forging: • Utilize state-of-the-art forging equipment to expertly hammer, squeeze, and twist the metal billet, progressively achieving the desired dimensions with unparalleled precision. • Careful regulation of temperature and deformation during forging is crucial to prevent defects like overheating or cracks. • Choose the appropriate forging method-be it free forging, upsetting, extrusion, or die forging-based on the movements of the blank.
Cooling and Straightening: • After forging, the shaft forging must be cooled appropriately. • Choose from effective cooling techniques, such as air cooling or water cooling, to prevent deformation or cracking due to uneven temperature variations. • Some shaft forgings undergo straightening to relieve stress concentrations and enhance shape accuracy.
Quality Inspection and Finished Product Acceptance: • Conduct comprehensive quality inspections on each shaft forging, including appearance checks, dimensional verification, and non-destructive testing. • Ensure that every shaft forging meets the stringent design and functional criteria. • Formally accept only those products that pass quality standards, maintaining detailed records, and rectify or discard any non-compliant shaft forgings.
Forging Auto Parts: Unleash the power of precision with our expertly crafted forging auto parts. Meticulously designed to surpass the rigorous standards of the automotive industry, our products ensure unparalleled durability, exceptional performance, and unwavering reliability in every drive. Experience the excellence of Ningbo Yinzhou Chengen Machinery Co., Ltd. with every mile. Forging Hardware Tools: Discover unmatched strength and durability with our forging hardware tools. Each tool is meticulously engineered to endure the most demanding tasks. Ideal for both seasoned professionals and passionate enthusiasts, our tools epitomize cutting-edge innovation and resilience, empowering you to conquer any challenge with absolute confidence and ease.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Since its inception in 2010, Ningbo ChengEn has been a trailblazer in the forging and machining industry, quickly rising to prominence and establishing a robust reputation for excellence and innovation.We take pride in specializing in the delivery of state-of-the-art Metal Parts Solutions, customized to cater to a wide spectrum of applications. Our offerings are pivotal in sectors such as Vehicle, Agriculture Machinery, Construction Machinery, Transportation Equipment, Valve Systems, and Pump Systems.
Through the meticulous management of every manufacturing phase-including intricate process design, meticulous quality planning, and exhaustive quality control-we guarantee the production of exceptionally superior mechanical parts and assemblies. Our products are engineered to satisfy the rigorous demands of both the Chinese and international markets, offering unmatched precision and quality.
Our cutting-edge forging production line features a remarkable array of seven hot die forging presses, with capacities ranging from 630 tons to an impressive 4000 tons. In addition, we utilize advanced electric screw presses. Our machining workshop is a testament to modern engineering, equipped with over 40 sophisticated machining devices and more than 10 specialized testing instruments. Currently, our manufacturing capabilities enable the production of high-precision forged parts weighing from 0.1kg to 100kg, with a remarkable annual production throughput of approximately 15,000 tons.
To address the diverse mechanical and functional needs of our clients, we present a vast selection of metal products crafted from an array of blanks solutions and cutting-edge technologies. Our offerings include Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging. This ensures innovation and flexibility in each project we undertake.
We engage proactively with our clients during the nascent stages of their design process, offering authoritative insights into process feasibility, cost efficiency, and functional optimization. We warmly invite you to connect with us for technical consultations and collaborative business opportunities.
Forging Equipment Forging Equipment
Quality: The Lifeblood and Heartbeat of Our Esteemed Enterprise
For us, maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts remain mere words. This is why our company places immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures for Excellence
1) With precision and care, we thoroughly examine raw materials upon arrival at our facility, ensuring adherence to our stringent standards --- Incoming Quality Control (IQC)
2) Each and every detail is meticulously scrutinized before the initiation of the production line, guaranteeing a flawless execution from start to finish.
3) Our commitment to excellence involves implementing comprehensive inspections and routine checks throughout mass production, providing assurance with every step --- In Process Quality Control (IPQC)
4) Conducting final inspections upon product completion is critical, allowing only those that meet our high standards to pass --- Final Quality Control (FQC)
5) We meticulously inspect the goods prior to dispatch, ensuring that only the finest products reach your hands --- Outgoing Quality Control (OQC)
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