| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry Applications: • Drive Shaft: Achieve unparalleled vehicle performance with our drive shaft that flawlessly connects the engine and transmission, ensuring a smooth transmission of torque and power. • Steering Shaft: Enhance your driving stability and safety with our steering shaft, a vital component in steering functionality that guarantees utmost reliability on the road. • Transmission Shaft: Experience superior efficiency in power transmission between front and rear wheels, driving your vehicle with unmatched precision.
Aerospace Innovations: • Engine Shaft: Elevate performance with our expertly crafted engine shaft that supports and transmits rotational power essential for top-notch engine functionality. • Propeller Shaft: Propel your aircraft to new heights with our propeller shaft, designed to generate the thrust or lift needed for planes and helicopters. • Structural Support Shaft: Ensure structural integrity with our critical support shaft, indispensable for maintaining the strength of aerospace vehicles.
Construction Machinery Excellence: • Transmission System Shaft: Power up your construction machinery with our key transmission system shaft, ensuring the smooth transfer of power and motion in equipment like excavators and loaders. • Rotating Shaft: Enhance functionality with our rotating shaft, pivotal for enabling essential rotation and swinging in cranes and tower cranes.
Shipbuilding Mastery: • Propulsion Shaft: Drive maritime innovation with our propulsion shaft, expertly transmitting the rotational power of the propeller within a ship's system for optimal performance. • Rudder Shaft: Navigate with precision and reliability using our rudder shaft, essential for controlling the ship's steering with accuracy.
Energy and Power Generation Solutions: Our Semi-Automatic PET Bottle Blowing Machine is a marvel of engineering, seamlessly combining bottle making and molding with precision. It sets a new standard for efficiency and versatility, producing PET plastic containers and bottles in a myriad of shapes.
Leading Other Industrial Applications: • Textile Machinery Shaft: Optimize your production processes with our textile machinery shaft, delivering power and rotational motion with precision. • Papermaking Machinery Shaft: Facilitate efficient paper conveyance and winding with our integral papermaking machinery shaft. • Food Processing Machinery Shaft: Boost productivity in food processing with our essential shaft for transmitting power and enabling stirring functions.
Raw Material Preparation: • Carefully select and prepare only the finest raw materials, ensuring they meet the exacting specifications necessary for superior shaft forging. Choose from premium steel, aluminum alloys, or high-grade alternatives to match specific needs. • Uphold exceptional quality by fiercely avoiding any materials with impurities or defects, thus guaranteeing unparalleled excellence and performance.
Die Preparation: • Engineer a precision-crafted die that not only conforms to the design blueprints but also exceeds the actual requirements. • Precision in die design and construction is critical, ensuring flawless metal billet flow to minimize risks of imperfections such as folds and cracks, thereby enhancing the end product quality.
Heating: • Heat the metal billet to its perfect forging temperature for optimal shaping. • Maintain strict control over both temperature and time during this process to avert any negative effects like overburning or oxidation, thus preserving the billet's structural integrity and quality.
Forging: • Utilize cutting-edge forging equipment to masterfully hammer, compress, and shape the metal billet to its precise form and dimensions. • Meticulously regulate temperature and deformation throughout forging to prevent defects such as overheating or fractures. • Select appropriate forging techniques based on blank movements, such as free forging, upsetting, extrusion, or die forging, to ensure the best results.
Cooling and Straightening: • After forging, it's essential to cool the shaft forging properly. • Choose the most effective cooling method, like air or water cooling, to avoid deformation or fractures resulting from uneven temperature distribution. • Implement straightening on specific shaft forgings to alleviate stress concentrations and achieve precise shape calibration.
Quality Inspection and Finished Product Acceptance: • Perform comprehensive quality inspections on each shaft forging, which includes visual evaluation, dimensional checks, and non-destructive testing. • Ensure every forging aligns with stringent design and functional specifications. • Record and accept only those products that meet the highest standards, and promptly address or reject any that do not fulfill the criteria.
Forging Auto Parts: Unleash the power of precision with our expertly crafted forging auto parts. These high-performance components are meticulously designed to not only meet but exceed the rigorous standards and demanding expectations of the automotive industry. Count on our products to deliver unmatched durability, exceptional performance, and unwavering reliability in every drive, ensuring your vehicle is always at its best. Forging Hardware Tools: Discover the unparalleled strength and enduring durability of our forging hardware tools, each meticulously engineered to thrive in the most challenging of tasks. Perfectly suited for both seasoned professionals and passionate enthusiasts, our tools are a testament to innovation and resilience. Empower yourself to conquer any challenge with absolute confidence, knowing you have the best in the industry at your disposal.
ONE-STOP SOLUTIONS FOR SUPERIOR FORGING & MACHINING EXCELLENCE
Since its inception in 2010, Ningbo ChengEn has emerged as a trailblazer in the industry, swiftly gaining prominence and establishing a robust reputation for excellence and innovation.We take immense pride in our expertise, specializing in delivering pioneering Metal Parts Solutions meticulously tailored for a vast array of applications. These include Vehicle, Agriculture Machinery, Construction Machinery, Transportation Equipment, Valve Systems, and Pump Systems.
With a meticulous approach, we oversee every stage of the manufacturing process-from process design to quality planning and stringent quality control. This guarantees the delivery of mechanical parts and assemblies that meet the highest standards of precision and quality, catering to the rigorous demands of both the Chinese and international markets.
Our cutting-edge forging production line is equipped with seven state-of-the-art hot die forging presses, with capacities ranging from 630 tons to a formidable 4000 tons, accompanied by advanced electric screw presses. Our machining workshop is a hub of innovation, featuring over 40 sophisticated machining devices alongside more than 10 specialized testing instruments. Presently, our factory has the capability to produce high-precision forged parts weighing from as little as 0.1kg up to 100kg, boasting an impressive annual production capacity of approximately 15,000 tons.
To fulfill diverse mechanical and functional client requirements, we offer an extensive array of metal products derived from a variety of blanks solutions and technologies. These encompass Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring unmatched flexibility and innovation on every project.
We take a proactive approach, engaging with our clients at the earliest stages of their design process. We offer expert insights into process feasibility, cost efficiency, and functional optimization. We warmly invite you to contact us for technical consultations and explore collaborative business opportunities.
Forging Equipment: State-of-the-Art Technologies for Precision Forging
Quality: The Lifeblood and Heartbeat of Our Company
For us at Ningbo Yinzhou Chengen Machinery Co., Ltd., maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts remain mere words. This is why our company places immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures
1) With precision and care, we thoroughly examine raw materials upon arrival at our facility, ensuring adherence to our stringent standards through Incoming Quality Control (IQC).
2) Each and every detail is meticulously scrutinized before the initiation of the production line, guaranteeing a flawless execution from start to finish.
3) Our commitment to excellence involves implementing comprehensive inspections and routine checks throughout mass production, providing assurance with every step via In Process Quality Control (IPQC).
4) Conducting final inspections upon product completion is critical, allowing only those that meet our high standards to pass via Final Quality Control (FQC).
5) We meticulously inspect the goods prior to dispatch, ensuring that only the finest products reach your hands through Outgoing Quality Control (OQC).
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