| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry Applications: • Drive Shaft: Connects the engine and transmission with flawless precision, ensuring an uninterrupted flow of torque and power for the ultimate in vehicle performance excellence. • Steering Shaft: A pivotal component for steering precision, it significantly enhances driving stability and provides dependable safety on every journey. • Transmission Shaft: The heartbeat of power transmission between front and rear wheels, it guarantees your vehicle operates with unmatched efficiency and reliability.
Aerospace Innovations: • Engine Shaft: Masterfully crafted to support and transmit the crucial rotational power within the engine, it elevates performance to extraordinary heights. • Propeller Shaft: The powerhouse behind propeller rotation, providing the vital thrust or lift necessary to propel aircraft, whether planes or helicopters, into the skies. • Structural Support Shaft: An indispensable element, it offers unparalleled support within the structural framework of aerospace vehicles, reinforcing integrity and strength.
Construction Machinery Excellence: • Transmission System Shaft: The cornerstone of power and motion transfer within construction machinery such as excavators and loaders, ensuring seamless and efficient operation. • Rotating Shaft: Enables critical rotation and swinging capabilities in heavy equipment like cranes and tower cranes, significantly enhancing operational functionality and performance.
Shipbuilding Mastery: • Propulsion Shaft: An engine of maritime advancement, it expertly transmits the rotational power of the propeller within a ship's propulsion system, revolutionizing marine travel. • Rudder Shaft: Provides precise steering control, ensuring the ship navigates with pinpoint accuracy and unwavering reliability, charting a course for innovation.
Energy and Power Generation Solutions: Our Semi-Automatic PET Bottle Blowing Machine excels in integrating bottle making and molding functionalities. Precision-engineered with state-of-the-art technology, it produces PET plastic containers and bottles in a dazzling array of shapes, setting the gold standard for efficiency, adaptability, and innovation.
Leading Other Industrial Applications: • Textile Machinery Shaft: Provides essential power and rotational motion within textile machinery, streamlining production and maximizing efficiency. • Papermaking Machinery Shaft: A vital component in papermaking processes, it ensures seamless paper conveying and winding for optimal production flow. • Food Processing Machinery Shaft: Crucial for power transmission and stirring functions in food processing, it boosts productivity and operational effectiveness in food equipment.
Raw Material Preparation: • Begin with the meticulous selection of the finest raw materials, ensuring they meet the highest standards of excellence for the specific type and specifications required for the shaft forging process. Commonly utilized materials include superior-grade steel, aluminum alloys, and other top-tier alloys. • It is imperative to uphold a stringent quality control, ensuring the raw materials are free from impurities and flaws, maintaining unparalleled purity and quality.
Die Preparation: • Develop a precisely engineered die that harmonizes flawlessly with the design blueprints and the actual manufacturing requirements. • Achieving excellence in design and fabrication of the die is critical, facilitating the smooth passage of the metal billet, thus eliminating potential defects such as folding and cracking.
Heating: • Raise the temperature of the metal billet to the ideal forging heat, monitoring it diligently. • Exercise exacting control over the heating parameters, including both temperature and time, to avoid detrimental effects like overburning and oxidation, thereby preserving the billet's structural integrity.
Forging: • Utilize cutting-edge forging technology to skillfully hammer, compress, and twist the metal billet, gradually sculpting it into the precise shape and dimensions required. • During the forging process, maintain vigilant control over temperature and deformation to preclude any imperfections such as overheating or fractures. • Differentiate between forging techniques based on the movement of blanks, ranging from free forging to upsetting, extrusion, and die forging.
Cooling and Straightening: • Post-forging, it is essential to ensure the shaft forging is cooled under optimal conditions. • Select the most effective cooling methods, whether air cooling or water cooling, to avert deformation or cracking resulting from excessive localized temperature disparities. • Implement straightening on certain shaft forgings to alleviate stress concentrations and enhance shape precision.
Quality Inspection and Finished Product Acceptance: • Perform comprehensive quality inspections on each shaft forging, encompassing visual inspections, dimensional accuracy checks, and non-destructive evaluations. • Ensure that every shaft forging adheres to all design and performance criteria. • Accept only those finished products that meet stringent standards, meticulously documenting results; rectify or reject any shaft forgings that do not conform to the required benchmarks.
Forging Auto Parts: Elevate your automotive experience with our precision-engineered forging auto parts. Crafted to perfection, they meet and exceed the most stringent standards of the automotive industry, ensuring unparalleled durability, performance, and reliability every mile of the journey. Trust in our expertise to power your drive with excellence. Forging Hardware Tools: Experience the unparalleled strength and durability of our forging hardware tools, designed with meticulous craftsmanship to conquer the most demanding tasks. Ideal for both professionals and hobbyists, our tools are the epitome of innovation and toughness, equipping you with the confidence to face any challenge with ease.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Since its inception in 2010, Ningbo Yinzhou Chengen Machinery Co., Ltd. has been a trailblazer in the industry, swiftly ascending to prominence and establishing an unwavering reputation for excellence.We are proud to specialize in providing state-of-the-art Metal Parts Solutions that are custom-crafted for a wide array of applications. Our expertise spans across Vehicle, Agriculture Machinery, Construction Machinery, Transportation Equipment, Valve Systems, and Pump Systems, ensuring versatility and high performance.
With a meticulous approach to managing every facet of the manufacturing process-including strategic process design, meticulous quality planning, and comprehensive quality control-we guarantee the delivery of superior mechanical parts and assemblies. These are crafted to meet the rigorous demands of both the Chinese and global markets with unmatched precision and quality.
Our cutting-edge forging production line is outfitted with seven hot die forging presses, ranging from a robust 630 tons to an impressive 4000 tons, along with the latest electric screw presses. Complementing this is our machining workshop, which is equipped with over 40 advanced machining devices and more than 10 specialized testing instruments. Our facility currently boasts the capability to produce high-precision forged parts weighing between 0.1kg and 100kg, with a remarkable annual production capacity of about 15,000 tons.
To cater to diverse mechanical and functional client requirements, we offer a comprehensive range of metal products originating from various blanks solutions and technologies. These include Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring flexibility, innovation, and excellence in every project.
We actively collaborate with our clients from the early stages of their design process, offering expert insights into process feasibility, cost-effectiveness, and functional optimization. We invite you to reach out to us for technical consultations and to explore promising collaborative business ventures.
Forging Equipment Forging Equipment
Quality: The Lifeblood and Heartbeat of Our Company
For us, maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts remain mere words. This is why our company places immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures
1) With precision and care, we thoroughly examine raw materials upon arrival at our facility, ensuring adherence to our stringent standards --- Incoming Quality Control (IQC)
2) Each and every detail is meticulously scrutinized before the initiation of the production line, guaranteeing a flawless execution from start to finish.
3) Our commitment to excellence involves implementing comprehensive inspections and routine checks throughout mass production, providing assurance with every step --- In Process Quality Control (IPQC)
4) Conducting final inspections upon product completion is critical, allowing only those that meet our high standards to pass --- Final Quality Control (FQC)
5) We meticulously inspect the goods prior to dispatch, ensuring that only the finest products reach your hands --- Outgoing Quality Control (OQC)
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