| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry Applications: • Drive Shaft: This crucial component seamlessly bridges the engine and transmission, ensuring a smooth and efficient transfer of torque and power, maximizing vehicle performance. • Steering Shaft: Essential for precision steering, enhancing driving stability and delivering top-notch safety on the road. • Transmission Shaft: Plays a vital role in channeling power between front and rear wheels, driving your vehicle with unmatched efficiency.
Aerospace Innovations: • Engine Shaft: Expertly crafted to support and transmit the rotational power essential for superior engine performance. • Propeller Shaft: Powers the rotation of propellers, generating the thrust or lift required for aircraft like planes and helicopters. • Structural Support Shaft: A pivotal component, providing indispensable support within the structure of aerospace vehicles, ensuring durability and safety.
Construction Machinery Excellence: • Transmission System Shaft: A cornerstone in transferring power and motion within construction machinery such as excavators and loaders, ensuring peak operational efficiency. • Rotating Shaft: Enables crucial rotation and swinging capabilities in equipment like cranes and tower cranes, significantly enhancing their functionality.
Shipbuilding Mastery: • Propulsion Shaft: Expertly transfers the rotational power of the propeller, driving maritime innovation within a ship's propulsion system. • Rudder Shaft: Precisely controls ship steering, guaranteeing accurate and dependable navigation across the seas.
Energy and Power Generation Solutions: Our Semi-Automatic PET Bottle Blowing Machine masterfully combines bottle-making and molding capabilities. Precision-engineered to produce a vast array of PET plastic containers and bottles in diverse shapes, it sets a new standard for efficiency and versatility in the industry.
Leading Other Industrial Applications: • Textile Machinery Shaft: Transmits power and rotational motion within textile equipment, optimizing production processes for heightened productivity. • Papermaking Machinery Shaft: Fundamental to papermaking equipment, it facilitates the efficient conveyance and winding of paper. • Food Processing Machinery Shaft: Vital for the transmission of power and enabling stirring functions in food processing equipment, significantly boosting productivity.
Raw Material Preparation: • Begin with an unwavering focus on preparing the ideal raw materials, specially tailored to meet the precise material type and specifications necessary for effective shaft forging. Typically, premium steel, aluminum alloy, or other top-tier alloys are the materials of choice. • It is of utmost importance to uphold the pinnacle of quality and purity standards, scrupulously avoiding any materials that may harbor impurities or defects, ensuring a flawless foundation for the production process.
Die Preparation: • Fabricate a meticulously engineered die that harmonizes perfectly with both the design blueprints and the actual forging requirements. • Precision in design and die construction is absolutely critical, as it ensures the smooth and efficient flow of metal billets, thereby minimizing the risks of common defects like folding and cracking, leading to superior product quality.
Heating: • Skillfully elevate the metal billet to its optimal forging temperature. • Exercise meticulous control over both the temperature and the heating duration to prevent detrimental effects such as overburning and oxidation, thereby preserving the billet's integrity and ensuring a flawless forging process that delivers high-quality results.
Forging: • Utilize state-of-the-art forging equipment to expertly hammer, squeeze, and twist the metal billet, meticulously crafting it into the desired shape and size with precision. • Throughout the forging process, exercise stringent temperature and deformation control to prevent defects such as overheating or cracks. • Skillfully navigate between different forging methods, including free forging, upsetting, extrusion, and die forging, tailoring the approach to the unique movements of the blank to achieve exceptional outcomes.
Cooling and Straightening: • Once the forging is complete, it is essential to implement a comprehensive cooling strategy for the shaft forging. • Select the most appropriate cooling techniques, such as air cooling or water cooling, to avert deformation or cracking resulting from excessive localized temperature variations. • Execute precise straightening procedures on selected shaft forgings to alleviate stress concentrations and enhance shape accuracy, ensuring the final product meets the highest quality standards.
Quality Inspection and Finished Product Acceptance: • Perform an exhaustive quality inspection on every shaft forging, encompassing appearance assessment, dimensional verification, and non-destructive testing. • Ensure that each shaft forging strictly adheres to all design and functional specifications. • Officially accept only those products that meet the rigorous standards, maintaining meticulous records of compliance, and address or eliminate any shaft forgings that fail to meet the established criteria, thereby guaranteeing top-tier finished products.
Forging Auto Parts: Unleash the power of precision with our expertly crafted forging auto parts. These components are meticulously designed to meet and exceed the rigorous standards and demands of the automotive industry. Our innovative products guarantee unparalleled durability, exceptional performance, and steadfast reliability, ensuring a superior driving experience every time.
Forging Hardware Tools: Discover the unparalleled strength and enduring durability of our forging hardware tools, which are meticulously engineered to withstand even the most challenging tasks. These tools are perfect for both professionals and enthusiasts who demand the best. Our collection exemplifies cutting-edge innovation and supreme resilience, empowering you to tackle any challenge with unwavering confidence.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Since its inception in 2010, Ningbo ChengEn has boldly emerged as an industry pioneer, swiftly ascending to prominence and cementing a rock-solid reputation in the market.Specializing in cutting-edge Metal Parts Solutions, we cater to a wide spectrum of applications. From Vehicle and Agriculture Machinery to Construction Machinery, Transportation Equipment, Valve Systems, and Pump Systems, our tailored solutions are unmatched in their precision and innovation.
We masterfully oversee every step of the manufacturing journey-from intricate process design to meticulous quality planning and exhaustive quality control. This rigorous approach guarantees the delivery of top-tier mechanical parts and assemblies that meet the stringent demands of both Chinese and global markets with exceptional precision and quality assurance.
Our technologically advanced forging production line features an impressive array of seven hot die forging presses, ranging from a powerful 630 tons to an awe-inspiring 4000 tons, alongside state-of-the-art electric screw presses. Our machining workshop is equally advanced, with over 40 cutting-edge machining devices and more than 10 specialized testing instruments. This robust setup empowers our factory to produce high-precision forged parts ranging from a delicate 0.1kg to a substantial 100kg, all while boasting an impressive annual production capacity of approximately 15,000 tons.
To address the diverse mechanical and functional needs of our clients, we offer a comprehensive array of metal products crafted from various blank solutions and advanced technologies. Our offerings include Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring flexibility, innovation, and excellence in every project we undertake.
We actively engage with our clients from the earliest stages of their design process, offering expert insights into process feasibility, cost-effectiveness, and functional optimization. We warmly invite you to reach out to us for technical consultations and mutually beneficial business collaborations.
Forging Equipment Forging Equipment
Quality: The Lifeblood and Heartbeat of Our Company
For us, maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Quality isn't merely a goal; it is the foundation upon which our reputation is built. Without superior quality, all efforts remain mere words. This is why our company places immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility. Our quality assurance process is a tapestry of perfection, woven through every stage of production.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. We employ rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing, ensuring that each product is a testament to durability and resilience. Accompanying every shipment are meticulously detailed reports, providing transparency and assurance that our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures
1) With precision and care, we thoroughly examine raw materials upon arrival at our facility, ensuring adherence to our stringent standards - this is Incoming Quality Control (IQC) at its finest.
2) Each and every detail is meticulously scrutinized before the initiation of the production line. Our efforts guarantee a flawless execution from start to finish, minimizing errors and maximizing excellence.
3) Our commitment to excellence involves implementing comprehensive inspections and routine checks throughout mass production, providing assurance with every step - In Process Quality Control (IPQC) is our promise of perfection.
4) Conducting final inspections upon product completion is critical. Only those products that meet our high standards pass through this stringent filter - Final Quality Control (FQC) ensures that perfection is the standard.
5) We meticulously inspect the goods prior to dispatch. Only the finest products, those that embody our commitment to excellence, reach your hands - Outgoing Quality Control (OQC) is the final seal of trust.
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