| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry Applications: • Drive Shaft: An indispensable link, this shaft ensures flawless connectivity between the engine and transmission, thus guaranteeing a seamless transfer of torque and power that elevates vehicle performance to its peak. • Steering Shaft: The heart of your vehicle's steering system, this component not only enhances driving stability but also offers unmatched safety on every journey. • Transmission Shaft: A powerhouse of efficiency, it plays a pivotal role in transferring power from the front to the rear wheels, driving your vehicle with unparalleled precision and performance.
Aerospace Innovations: • Engine Shaft: This expertly crafted component supports and transmits the essential rotational power within the engine, ensuring peak performance. • Propeller Shaft: Vital for aircraft, including planes and helicopters, this shaft powers the propeller to rotate, generating the crucial thrust or lift. • Structural Support Shaft: A cornerstone component, it offers indispensable support within aerospace vehicle frameworks, ensuring stability and safety.
Construction Machinery Excellence: • Transmission System Shaft: A crucial element in transferring power and motion within construction machinery such as excavators and loaders, it ensures operations run smoothly and efficiently. • Rotating Shaft: This shaft provides necessary rotation and swinging capabilities for cranes and tower cranes, significantly enhancing their functional performance.
Shipbuilding Mastery: • Propulsion Shaft: This shaft efficiently transfers the rotational power of the propeller, pushing the boundaries of maritime innovation within a ship's propulsion system. • Rudder Shaft: With precision at its core, this component ensures accurate steering control for reliable ship navigation across the seas.
Energy and Power Generation Solutions: Our Semi-Automatic PET Bottle Blowing Machine stands as a paragon of engineering excellence, flawlessly integrating bottle formation and molding functionalities. Designed with painstaking precision, it crafts PET plastic containers and bottles in a myriad of shapes, setting a new benchmark for efficiency and adaptability in production.
Leading Other Industrial Applications: • Textile Machinery Shaft: A powerhouse in textile equipment, it delivers robust power and rotational motion, optimizing production efficiency. • Papermaking Machinery Shaft: Central to paper production, it ensures smooth paper conveying and winding, boosting productivity. • Food Processing Machinery Shaft: This shaft is essential for power transmission and stirring functions in food processing equipment, driving productivity to new heights.
Raw Material Preparation: • Begin with the attentive selection and preparation of supreme raw materials, meticulously adhering to the specific type and stringent specifications crucial for the desired shaft forging. Frequently chosen materials include top-tier steel, aluminum alloy, or an array of other high-quality alloys. • Upholding the highest excellence, ensure that all materials are pristine and devoid of impurities or any defects, as this is paramount for superior outcomes.
Die Preparation: • Craft a die with exceptional precision, tailored meticulously to match the design blueprints and actual specifications. • The accuracy in the die's design and production is vital, guaranteeing a smooth metal flow that significantly reduces risks of defects like folding and cracking, thereby ensuring flawless results.
Heating: • Elevate the metal billet to the perfect forging temperature with precision. • Vigilantly manage temperature and duration during the heating process to prevent undesirable outcomes such as overburning and oxidation, thus safeguarding the billet's core integrity and performance.
Forging: • Utilize state-of-the-art forging equipment to skillfully hammer, squeeze, and twist the metal billet, progressively achieving the precise shape and size required. • During this process, maintain meticulous control of both temperature and deformation to prevent any defects such as overheating or cracks. • Apply the most suitable forging methods based on blank movements, including free forging, upsetting, extrusion, and die forging, to achieve optimal results.
Cooling and Straightening: • Following the forging process, implement an appropriate cooling strategy to ensure the integrity of the shaft forging. • Choose between air cooling or water cooling methods to prevent deformation or cracking caused by excessive localized temperature variations. • Execute straightening on selected shaft forgings to alleviate stress concentrations and enhance shape accuracy, ensuring the final product meets the highest precision standards.
Quality Inspection and Finished Product Acceptance: • Perform exhaustive quality inspections on every shaft forging, covering a spectrum of assessments including appearance evaluation, dimensional verification, and rigorous non-destructive testing. • Confirm that every shaft forging aligns with all design and functional specifications before acceptance. • Officially accept all qualified finished products, maintaining comprehensive records, and ensure rigorous corrective measures or disposal for any that do not meet the standards.
Forging Auto Parts: Elevate your automotive experience with precision-engineered forging auto parts from Ningbo Yinzhou Chengen Machinery Co., Ltd. Experience unparalleled power and precision, as our components seamlessly integrate, ensuring resilience and peak performance that accompany every turn and mile. Forging Hardware Tools: Embrace the force and endurance of our state-of-the-art forging hardware tools, engineered to perfection for even the most demanding tasks. Ideal for both seasoned professionals and passionate DIY enthusiasts, our tools represent a blend of cutting-edge innovation and steadfast durability, enabling you to conquer any project with unwavering assurance.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Since its inception in 2010, Ningbo ChengEn has been a pioneer in the industry, rapidly gaining prominence and solidifying its reputation.We proudly specialize in delivering cutting-edge Metal Parts Solutions tailored for a variety of applications, including Vehicle, Agriculture Machinery, Construction Machinery, Transportation Equipment, Valve Systems, and Pump Systems.
By meticulously managing every step of the manufacturing process-including process design, quality planning, and comprehensive quality control-we ensure the delivery of superior mechanical parts and assemblies. These are designed to meet the demands of both the Chinese and international markets with unparalleled precision and quality.
Our state-of-the-art forging production line is equipped with seven hot die forging presses, ranging from 630 tons to a formidable 4000 tons, alongside advanced electric screw presses. Complementing this, our machining workshop boasts over 40 sophisticated machining devices and more than 10 specialized testing instruments. Currently, our factory can produce high-precision forged parts weighing between 0.1kg to 100kg, with an impressive annual production capacity of about 15,000 tons.
To meet diverse mechanical and functional client requirements, we offer an extensive range of metal products derived from various blanks solutions and technologies. These encompass Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring flexibility and innovation in every project.
We proactively engage with our clients during the initial phases of their design process, providing expert insights into process feasibility, cost reduction, and functional optimization. We invite you to contact us for technical consultations and collaborative business ventures.
Forging Equipment Forging Equipment
Quality: The Lifeblood and Heartbeat of Our Company
For us, maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. At Ningbo Yinzhou Chengen Machinery Co., Ltd., superior quality is the very essence that transforms our efforts from mere words to a legacy of excellence. As a testament to this unwavering commitment, our company emphasizes thorough product inspections. From the crucial initial stage of incoming and raw material assessments to meticulous daily first inspections, we extend our rigorous checks to include comprehensive workshop assessments, strategic random sampling, and exhaustive evaluations. These processes ensure that every shipment that leaves our facility is nothing short of exceptional.
Our quality assurance arsenal is a robust fortress, fortified with a suite of highly specialized tests, each meticulously tailored to meet the unique demands of every product. This rigorous regimen includes exhaustive hardness testing, precise tensile strength evaluations, and detailed salt spray testing. Accompanying each shipment are meticulously detailed reports, standing as a testament to our unwavering pledge that our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures
1) With precision and care, we thoroughly examine raw materials upon arrival at our facility, ensuring adherence to our stringent standards --- Incoming Quality Control (IQC). This vigilant scrutiny guarantees a foundation of reliability for all subsequent processes.
2) Before the initiation of the production line, each and every detail undergoes meticulous scrutiny, guaranteeing flawless execution from start to finish. Our attention to precision ensures that every facet of production aligns with our high standards.
3) Our commitment to excellence involves the implementation of comprehensive inspections and routine checks throughout mass production. This continuous vigilance provides assurance at every step, embodying our proactive approach to quality --- In Process Quality Control (IPQC).
4) Conducting final inspections upon product completion is critical, allowing only those that meet our high standards to pass. This crucial step ensures that our final product embodies perfection --- Final Quality Control (FQC).
5) We meticulously inspect the goods prior to dispatch, ensuring that only the finest products reach your hands. Our outgoing quality control measures are your guarantee of excellence --- Outgoing Quality Control (OQC).
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