| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry Applications: • Drive Shaft: Seamlessly bridges the engine and transmission, delivering torque and power with precision to optimize vehicle performance. • Steering Shaft: A cornerstone of steering functionality, this shaft amplifies driving stability and ensures unparalleled safety on every journey. • Transmission Shaft: The critical link transmitting power between the front and rear wheels, it propels your vehicle with unmatched efficiency.
Aerospace Innovations: • Engine Shaft: Skillfully engineered to support and transmit the essential rotational power within aircraft engines, ensuring extraordinary performance. • Propeller Shaft: A driving force for propeller rotation, it generates the necessary thrust or lift for aircraft, including planes and helicopters. • Structural Support Shaft: A pivotal component, it delivers crucial support within aerospace vehicle structures, advancing aviation technology.
Construction Machinery Excellence: • Transmission System Shaft: Critical for transferring power and motion in construction machinery such as excavators and loaders, ensuring peak operational efficiency. • Rotating Shaft: This shaft facilitates pivotal rotation and swinging capabilities in cranes and tower cranes, elevating their operational functionality.
Shipbuilding Mastery: • Propulsion Shaft: Expertly transmits the rotational power of the propeller within a ship's propulsion system, propelling maritime innovation forward. • Rudder Shaft: Precisely manages the steering of ships, ensuring pinpoint accuracy and reliability in navigation.
Energy and Power Generation Solutions: Our Semi-Automatic PET Bottle Blowing Machine masterfully integrates bottle creation and molding capabilities. With precision engineering, it produces PET plastic containers and bottles in diverse shapes, setting the benchmark for efficiency and versatility in the industry.
Leading Other Industrial Applications: • Textile Machinery Shaft: Powers and imparts rotational motion within textile equipment, optimizing production processes. • Papermaking Machinery Shaft: An essential component of papermaking equipment, it enables efficient paper conveying and winding. • Food Processing Machinery Shaft: Critical for power transmission and stirring functions in food processing equipment, enhancing productivity.
Raw Material Preparation: • Start with the careful selection of the finest raw materials, ensuring they meet the precise type and specifications vital for the required shaft forging. High-grade options typically include premium steel, aluminum alloy, or other top-tier alloys. • Quality and purity must be upheld to the highest degree, rigorously avoiding materials with any impurities or defects, thus laying the foundation for unmatched integrity.
Die Preparation: • Design and craft a meticulously precise die in complete harmony with the design blueprints and operational demands. • Precision in die creation is essential to promote flawless metal billet movement, significantly reducing the risk of defects such as folding and cracking, ensuring a smooth, seamless process.
Heating: • Heat the metal billet to the ideal forging temperature, carefully monitored for perfection. • Exercise precise control over both the temperature and the duration of heating to prevent detrimental effects like overburning or oxidation, thus preserving the billet's pristine condition.
Forging: • Utilize cutting-edge forging equipment to skillfully hammer, squeeze, and twist the metal billet, progressively achieving the precise shape and size with unmatched accuracy. • Maintain meticulous control over temperature and deformation during this process to prevent defects such as overheating or cracking. • Master the art of forging by employing methods aligned with blank movements, including free forging, upsetting, extrusion, and die forging for optimal results.
Cooling and Straightening: • Post-forging, the imperative step is the adequate cooling of the shaft forging. • Select the most suitable cooling techniques, such as air cooling or water cooling, to prevent deformation or cracking caused by excessive localized temperature variations. • Implement straightening on select shaft forgings to alleviate stress concentrations and enhance shape precision.
Quality Inspection and Finished Product Acceptance: • Execute rigorous quality inspections on each shaft forging, including appearance checks, dimensional assessments, and non-destructive testing. • Ensure every shaft forging adheres to all design and functional standards without compromise. • Officially accept those that meet stringent criteria, meticulously documenting the qualified products while rectifying or discarding those that fail to meet the benchmarks.
Forging Auto Parts: Unleash the power of precision with our expertly crafted forging auto parts. They are designed to meet the rigorous standards and demands of the automotive industry, ensuring durability, high performance, and unwavering reliability in every drive. Trust in our commitment to quality and experience superior engineering that transforms every journey. Forging Hardware Tools: Discover the unmatched strength and enduring durability of our forging hardware tools, meticulously engineered to withstand even the toughest tasks. Perfect for both professionals and enthusiasts, our tools exemplify cutting-edge innovation and unmatched resilience, empowering you to tackle any challenge with absolute confidence and unmatched precision.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Since its inception in 2010, Ningbo ChengEn has blazed a trail of innovation and excellence, swiftly rising to prominence and establishing a sterling reputation in the industry.We take pride in our specialization, delivering pioneering Metal Parts Solutions crafted to perfection for diverse applications. Our expertise spans across Vehicle, Agriculture Machinery, Construction Machinery, Transportation Equipment, Valve Systems, and Pump Systems, ensuring tailored solutions for every need.
With rigorous attention to detail, we manage each facet of the manufacturing process-from process design to quality planning and stringent control-to guarantee the delivery of exceptional mechanical parts and assemblies. These are precisely engineered to meet the high standards of both the Chinese and international markets, offering unparalleled quality and precision.
Our facility features a cutting-edge forging production line with an impressive array of seven hot die forging presses, ranging from a robust 630 tons to a formidable 4000 tons, alongside state-of-the-art electric screw presses. Our advanced machining workshop is equipped with over 40 sophisticated machining devices and more than 10 specialized testing instruments. Our factory excels in producing high-precision forged parts weighing between 0.1kg and 100kg, boasting an impressive annual production capacity of approximately 15,000 tons.
To fulfill the varied mechanical and functional requirements of our clients, we offer a broad spectrum of metal products stemming from diverse blanks solutions and cutting-edge technologies. Our offerings include Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring versatility and innovation for every project.
We engage proactively with our clients from the earliest design stages, imparting expert advice on process feasibility, cost efficiency, and functional enhancement. We welcome you to reach out for technical consultations and collaborative business opportunities.
Forging Equipment Forging Equipment
Quality: The Lifeblood and Heartbeat of Our Company
For us at Ningbo Yinzhou Chengen Machinery Co., Ltd., maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts are mere words. This is why we place immense emphasis on thorough product inspections. From the initial stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks extend to workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility, ensuring that we deliver only the best.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, assuring our products consistently meet and exceed your highest expectations and standards.
Uncompromising Quality Control Measures
1) With precision and care, we meticulously examine raw materials upon their arrival at our facility, ensuring they adhere to our stringent standards. This is the essence of our Incoming Quality Control (IQC), set to safeguard excellence from the very start.
2) Each and every detail undergoes meticulous scrutiny before the initiation of the production line, guaranteeing a flawless execution from start to finish and aligning with our commitment to perfection.
3) Our pursuit of excellence involves implementing comprehensive inspections and routine checks throughout mass production, providing assurance at every step. This is the heart of our In Process Quality Control (IPQC).
4) Conducting final inspections upon product completion is critical, ensuring that only those meeting our high standards pass through. This is the rigorous Final Quality Control (FQC) we uphold.
5) We meticulously inspect the goods prior to dispatch, ensuring that only the finest products reach your hands. This is the assurance provided by our Outgoing Quality Control (OQC), dedicated to upholding our promise of excellence.
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