| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive industry: • Drive shaft: A crucial component connecting the engine to the transmission, ensuring seamless torque and power transmission for optimal performance. • Steering shaft: This vital shaft ensures precise steering capabilities, guaranteeing stability and safety during every drive. • Transmission shaft: Plays a key role in delivering power between the front and rear wheels, enabling efficient vehicle propulsion.
Aerospace: • Engine shaft: A pivotal element that supports and channels rotational power within the engine, essential for efficient operation. • Propeller shaft: The powerhouse that drives the propeller, generating the necessary thrust or lift for airplanes and helicopters. • Structural support shaft: A fundamental component providing essential support within the structure of aerospace vehicles, ensuring integrity and stability.
Construction machinery: • Transmission system shaft: Integral in conveying power and motion across construction machinery like excavators and loaders, crucial for productivity. • Rotating shaft: Enables pivotal rotation and swinging functions in equipment such as cranes and tower cranes, enhancing operational versatility.
Shipbuilding: • Propulsion shaft: Essential for transmitting the rotational power of the propeller within the ship's propulsion system, ensuring smooth navigation. • Rudder shaft: Plays a critical role in steering control to maintain the ship's course with precision and reliability.
Energy and Power Generation: Semi-Automatic PET Bottle Blowing Machine Bottle Making Machine Bottle Moulding Machine PET Bottle Making Machine is expertly designed for the production of PET plastic containers and bottles of all shapes, promising efficiency and versatility.
Other industrial applications: • Textile machinery shaft: In textile equipment, this shaft is indispensable for transmitting power and rotational motion effectively. • Papermaking machinery shaft: A key component in papermaking equipment, utilized for seamless paper conveying and winding operations. • Food processing machinery shaft: Invaluable in food processing, it ensures the efficient transmission of power and stirring capabilities, catering to diverse processing needs.
Raw Material Preparation: • Carefully prepare premium raw materials tailored to the specific type and specifications of the shaft intended for forging. Frequently utilized materials include high-quality steel, aluminum alloys, or other distinguished alloys. • Ensure the raw materials are of impeccable quality and supreme purity, meticulously avoiding any impurities or defects that could jeopardize the integrity.
Die Preparation: • Craft a precision-engineered die that aligns flawlessly with design drawings and actual requirements. • The design and fabrication of the die must be executed with utmost precision to ensure the seamless flow of the metal billet within, thus preventing defects such as folds and cracks.
Heating: • Elevate the temperature of the metal billet to an optimal level suitable for forging. • Maintain stringent control over the temperature and duration of heating to thwart any adverse effects like overburning or oxidation, preserving the metal's integrity.
Forging: • Employ state-of-the-art forging equipment to skillfully hammer, squeeze, and twist the metal billet, meticulously shaping it to the desired dimensions and form. • Vigilantly monitor temperature and deformation throughout the forging process to avert defects such as overheating and cracks. • Depending on the movement of the blank, choose from advanced methods like free forging, upsetting, extrusion, and die forging to achieve superb results.
Cooling and Straightening: • Post-forging, the shaft forging is cooled using the most suitable methods, such as air cooling or water cooling, ensuring uniform temperature distribution to prevent deformation or cracking. • Skillfully straighten some shaft forgings to alleviate stress concentration and achieve the desired precision shape.
Quality Inspection and Finished Product Acceptance: • Conduct rigorous quality inspections on each shaft forging, encompassing detailed appearance checks, precise dimensional verifications, and comprehensive non-destructive testing. • Certify that the shaft forgings conform to all design specifications and usage requirements. • Accept and document finished products that meet high standards; promptly address any unqualified forgings through repair or scrapping to uphold excellence.
Forging Auto Parts: Dive into the world of precision engineering with our top-tier Auto Parts, meticulously forged to perfection. Designed to withstand the rigors of the automotive industry, these components ensure reliability and performance. Forging Hardware Tools: Discover our robust range of Hardware Tools, crafted with cutting-edge forging techniques. Engineered for durability and efficiency, these tools are indispensable for professionals seeking excellence in their work.
ONE-STOP SOLUTIONS FOR FORGING & MACHINING
Established in 2010, Ningbo ChengEn is your trusted partner in the industry. We excel in providing comprehensive Metal Parts Solutions for a wide range of sectors including Vehicles, Agricultural Machinery, Construction Machinery, Transportation Equipment, and Valve and Pump Systems.
By maintaining in-house expertise in manufacturing process design, quality planning, key manufacturing processes, and final quality control, we deliver superior mechanical parts and assemblies to both the Chinese and export markets.
Our state-of-the-art forging production line features seven powerful 630-ton to 4000-ton hot die forging presses and advanced electric screw presses. Our machining workshop boasts over 40 high-tech machining devices and more than 10 specialized testing tools. With this robust setup, we efficiently produce a diverse range of precision forged parts from 0.1kg to 100kg, supporting an impressive annual production capacity of approximately 15,000 tons.
We cater to diverse mechanical and functional requirements by offering an extensive array of metal products. Our expertise spans various blank solutions and advanced technologies, including Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging.
In the early stages of our customers' design processes, we contribute invaluable professional insights to enhance process feasibility, optimize cost efficiency, and improve functionality. We invite you to reach out for technical inquiries and explore business collaborations.
Forging Equipment Forging Equipment
Quality: The Lifeblood and Heartbeat of Our Company
For us, maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts remain mere words. This is why our company places immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures
1) Thoroughly examining raw materials upon arrival at our facility ------- Incoming Quality Control (IQC)
2) Meticulously scrutinizing every detail before the initiation of the production line to ensure flawless execution.
3) Implementing comprehensive inspections and routine checks throughout mass production --- In Process Quality Control (IPQC)
4) Conducting final inspections upon product completion ---- Final Quality Control (FQC)
5) Meticulously inspecting the goods prior to dispatch ----- Outgoing Quality Control (OQC)
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