| Customization: | Available |
|---|---|
| Processing Object: | Metal |
| Molding Style: | Forging |
|
Still deciding? Get samples of $ !
Order Sample
|
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
|---|
| Payment Methods: |
|
|---|---|
| Support payments in USD |
| Secure payments: | Every payment you make on Made-in-China.com is protected by the platform. |
|---|
| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
|---|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
|
|
Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
|
|
Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
|
|
Forging Forging Forging Forging
|
|
|
|
|
|
|
|
|
|
|
|
|
| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
|
|
|
Automotive industry: • Drive Shaft: The vital link connecting the engine and transmission, expertly transmitting torque and power to ensure seamless vehicle operation. • Steering Shaft: A pivotal component responsible for the vehicle's steering function, guaranteeing stability and safety on every drive. • Transmission Shaft: Essential for transmitting power between the front and rear wheels, facilitating smooth and efficient vehicle movement.
Aerospace: • Engine Shaft: A crucial element supporting the engine, it transmits the rotational power within, ensuring optimal performance. • Propeller Shaft: Drives the rotation of the propeller, generating thrust or lift essential for the flight of airplanes and helicopters. • Structural Support Shaft: A key component providing structural integrity and support to aerospace vehicles.
Construction machinery: • Transmission System Shaft: Powers the motion in construction machinery like excavators and loaders, driving their functionality. • Rotating Shaft: Enables pivotal rotation and swing functions in equipment such as cranes and tower cranes, enhancing operational efficiency.
Shipbuilding: • Propulsion Shaft: Transmits the vital rotational power from the propeller within the ship's propulsion system, ensuring efficient movement through water. • Rudder Shaft: Integral to steering, it controls the ship's direction, guaranteeing precise navigation and control.
Energy and Power Generation: Semi-Automatic PET Bottle Blowing Machine Bottle Making Machine Bottle Moulding Machine PET Bottle Making Machine is expertly designed to produce PET plastic containers and bottles in an array of shapes, catering to diverse industry needs.
Other industrial applications: • Textile Machinery Shaft: In textile equipment, it ensures the efficient transmission of power and rotational motion. • Papermaking Machinery Shaft: In papermaking equipment, it facilitates paper conveying and winding with precision. • Food Processing Machinery Shaft: In food processing equipment, it adeptly transmits power and facilitates stirring functions, ensuring seamless operations.
Meticulous Raw Material Preparation: • Carefully select and prepare high-quality raw materials that align with the specified material type and precise specifications of the shaft to be forged. Commonly used materials include robust steel, versatile aluminum alloy, or other superior alloys. • Maintain the utmost quality and purity of the raw materials, strictly avoiding those containing impurities or defects to ensure flawless production.
Precision Die Preparation: • Craft a meticulously engineered die that adheres to the design drawings and specific operational needs. • The die's design and manufacture require exact precision to facilitate smooth metal flow within the die, thereby preventing any defects like folding or cracking.
Controlled Heating Process: • Expertly heat the metal billet to the optimal temperature for forging. • Exercise precise control over temperature and heating duration to prevent adverse effects such as overburning and oxidation, ensuring the integrity of the metal is maintained.
Innovative Forging Techniques: • Employ advanced forging equipment to skillfully hammer, squeeze, and twist the metal billet, gradually achieving the desired shape and size with precision. • Diligently control temperature and deformation throughout the process to avert any defects like overheating or cracks. • Choose from various forging methods, including free forging, upsetting, extrusion, and die forging, based on the intended motion of the blank.
Efficient Cooling and Straightening: • Post-forging, ensure the shaft forging undergoes a controlled cooling process. • Opt for suitable cooling methods, such as air cooling or water cooling, to prevent deformation or cracking due to excessive local temperature differences. • Straighten certain shaft forgings to alleviate stress concentrations and ensure precise shape correction.
Rigorous Quality Inspection and Product Acceptance: • Implement thorough quality inspections on each shaft forging, encompassing appearance, dimensional accuracy, and non-destructive testing. • Guarantee that shaft forgings conform to both design and functional requirements. • Accept finished products that meet quality standards, meticulously recording results; manage unqualified products through repair or scrapping processes.
Forging Auto Parts Forging Hardware Tools
ONE-STOP SOLUTIONS FOR FORGING & MACHINING
Established in 2010, Ningbo ChengEn stands as a beacon of innovation and reliability in the engineering sector, driven by a passion for excellence. We excel in providing metal parts solutions tailored for a broad spectrum of industries, including automotive, agricultural machinery, construction equipment, transportation systems, as well as valve and pump assemblies.
By maintaining stringent control over manufacturing process design, quality planning, and every stage of production, we deliver superior mechanical parts and assemblies to our valued clients across both domestic and international markets.
Our state-of-the-art forging production line features seven hot die forging and electric screw presses ranging from 630-ton to 4000-ton capacities. Complemented by a machining workshop boasting over 40 advanced devices and more than 10 specialized testing tools, we efficiently produce precision-forged components from 0.1kg to 100kg, with an impressive annual output of approximately 15,000 tons.
To meet diverse mechanical and functional demands, we offer a vast array of metal products crafted through innovative blanks solutions and cutting-edge technologies, including Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging.
Engaging early in the customer design process, we provide expert guidance on process feasibility, cost efficiency, and functional optimization. We invite you to connect with us for technical consultations and collaborative ventures.
Forging Equipments Forging Equipments
Quality: The Lifeblood and Heartbeat of Our Company
For us, maintaining impeccable quality isn't merely a priority; it's the very bedrock upon which our entire production philosophy is built. Without excellence in quality, all efforts remain hollow promises. This is precisely why Ningbo Yinzhou Chengen Machinery Co., Ltd. is unwavering in its dedication to thorough product inspections. From the initial stages of incoming material assessments to conducting daily first inspections, our rigorous quality checks extend to workshop assessments, random sampling, and exhaustive evaluations before any shipment embarks on its journey.
Our quality assurance arsenal is fortified with an array of highly specialized tests, each meticulously designed to cater to the unique demands of our diverse product range. This includes rigorous hardness testing, tensile strength evaluations, and extensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures
1) Thoroughly examining raw materials upon arrival at our facility ------- Incoming Quality Control (IQC)
2) Meticulously scrutinizing every detail before the initiation of the production line to ensure flawless execution.
3) Implementing comprehensive inspections and routine checks throughout mass production --- In Process Quality Control (IPQC)
4) Conducting final inspections upon product completion ---- Final Quality Control (FQC)
5) Meticulously inspecting the goods prior to dispatch ----- Outgoing Quality Control (OQC)
){kind=link}