| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry: • Drive Shaft: A vital component that seamlessly connects the engine and transmission, facilitating a smooth transmission of torque and power. • Steering Shaft: This crucial shaft is responsible for the precise steering function of the vehicle, ensuring unparalleled driving stability and safety on every journey. • Transmission Shaft: Transmits power effortlessly between the front and rear wheels, enabling the vehicle's dynamic drive and performance.
Aerospace: • Engine Shaft: A robust component that supports and transmits rotational power within the engine, ensuring optimal performance. • Propeller Shaft: Drives the propeller with precision, generating essential thrust or lift on airplanes and helicopters. • Structural Support Shaft: Serves as a key supporting pillar in the structure of aerospace vehicles, ensuring integrity and strength.
Construction Machinery: • Transmission System Shaft: Seamlessly transmits power and motion in construction machinery, such as excavators and loaders, driving efficiency and reliability. • Rotating Shaft: Powers the rotation and swing functions on equipment like cranes and tower cranes, enhancing operational capability and versatility.
Shipbuilding: • Propulsion Shaft: Transmits the rotational power of the propeller in the ship's propulsion system, propelling it through the water with finesse. • Rudder Shaft: Expertly controls the steering of the ship, ensuring precise navigation and optimal direction.
Energy and Power Generation: The Semi-Automatic PET Bottle Blowing Machine is an innovatively designed Bottle Making Machine and Bottle Moulding Machine. It is perfect for producing high-quality PET plastic containers and bottles in a vast array of shapes, meeting diverse manufacturing needs.
Other Industrial Applications: • Textile Machinery Shaft: In textile equipment, this shaft efficiently transmits power and rotational motion, boosting productivity. • Papermaking Machinery Shaft: In papermaking equipment, it plays a pivotal role in paper conveying and winding, enhancing operational efficiency. • Food Processing Machinery Shaft: In food processing equipment, it expertly transmits power and stirring functions, ensuring consistency and quality.
Raw Material Preparation: • Carefully select and prepare robust raw materials tailored to the specific material type and precise specifications of the shaft intended for forging. Commonly used materials comprise high-grade steel, premium aluminum alloys, or other specialized alloys. • Rigorously ensure the highest quality and purity of these raw materials, meticulously avoiding any with impurities or imperfections that could compromise the final product.
Die Preparation: • Skillfully craft a die that flawlessly meets the stringent requirements outlined in design drawings and actual application needs. • The design and manufacturing of the die demand utmost precision to guarantee that the metal billet flows seamlessly through the die, thus preventing potential defects such as folding and cracking.
Heating: • Expertly heat the metal billet to an optimal temperature suitable for forging. • Meticulously control both the temperature and heating duration to prevent undesirable phenomena such as overburning and oxidation of the metal, thereby ensuring the integrity of the billet.
Forging: • Employ state-of-the-art forging equipment to expertly hammer, squeeze, and twist the metal billet, gradually achieving the desired shape and size with precision. • Maintain strict control over temperature and deformation throughout the forging process to avoid defects such as overheating and cracks. • The forging methods employed can be categorized into free forging, upsetting, extrusion, die forging, etc., based on the movement dynamics of the blank.
Cooling and Straightening: • Post-forging, the shaft forging undergoes a cooling process. • Select the most suitable cooling techniques, such as air cooling or water cooling, to prevent deformation or cracking due to excessive local temperature variations. • Execute straightening procedures for certain shaft forgings to alleviate stress concentrations and refine the structural shape.
Quality Inspection and Finished Product Acceptance: • Conduct comprehensive and rigorous quality inspections on each shaft forging, encompassing appearance checks, dimensional accuracy, and non-destructive testing. • Assure that all shaft forgings fully comply with design and operational specifications. • Accept finished products that meet the highest quality standards and meticulously document them; any shaft forgings that fall short of these standards are subject to repair or scrapping.
Precision Forging for Auto Parts Exceptional Forging of Hardware Tools
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Founded in 2010, Ningbo ChengEn We specialize in providing top-tier Metal Parts Solutions for a variety of industries including Vehicle, Agriculture machinery, Construction machinery, transportation equipment, as well as Valve and Pump systems.
By maintaining comprehensive manufacturing process design, quality planning, and key manufacturing processes in-house, we excel in delivering high-quality mechanical parts and assemblies to both Chinese and Export Markets, showcasing our core competencies in quality control and production excellence.
Our state-of-the-art forging production line features seven powerful 630-ton to 4000-ton hot die forging presses and advanced electric screw presses. Complementing this, our machining workshop is outfitted with over 40 machining devices and over 10 specialized testing equipment. This robust setup enables our factory to produce a wide array of precision-forged parts ranging from 0.1kg to 100kg, boasting an impressive annual production capacity of approximately 15,000 tons.
To meet diverse mechanical and functional requirements, we offer a vast array of metal products, crafted using various blank solutions and technologies. These encompass Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring we deliver solutions tailored to our clients' specific needs.
Engaging in the early stages of our customer's design process, we provide expert insights on process feasibility, cost-effectiveness, and functional development. We warmly invite you to reach out for technical consultations and explore potential business collaborations with us.
Forging Equipments Forging Equipments
Quality: The Lifeblood and Heartbeat of Our Esteemed Company
For us, upholding impeccable quality is not just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts remain mere words. This is why Ningbo Yinzhou Chengen Machinery Co., Ltd. places immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility. Our commitment to excellence ensures that every aspect of our process is executed with precision and dedication.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations. We pride ourselves on delivering not just products, but impeccable solutions that resonate with your quality standards.
Uncompromising Quality Control Measures for Unmatched Excellence
1) Thoroughly examining raw materials upon arrival at our facility ------- Incoming Quality Control (IQC). This preliminary stage is crucial to ensuring only the finest materials enter our process.
2) Meticulously scrutinizing every detail before the initiation of the production line to ensure flawless execution. Our pre-production assessments lay the foundation for superior craftsmanship.
3) Implementing comprehensive inspections and routine checks throughout mass production --- In Process Quality Control (IPQC). These ongoing evaluations guarantee continuous adherence to our high standards.
4) Conducting final inspections upon product completion ---- Final Quality Control (FQC). Our conclusive checks culminate in unmatched product integrity before approval.
5) Meticulously inspecting the goods prior to dispatch ----- Outgoing Quality Control (OQC). This final step ensures our products meet your expectations and uphold our promise of quality.
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