| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry: Unleashing Unmatched Performance and Safety • Drive Shaft: This essential component bridges the engine and transmission, expertly channeling torque and power to facilitate seamless vehicle operation. • Steering Shaft: Masterfully engineered to govern the steering dynamics of the vehicle, this shaft guarantees unparalleled driving stability and safety on the road. • Transmission Shaft: Designed to deliver power between the front and rear wheels, this shaft ensures a flawless drive experience.
Aerospace: Pioneering Innovation in the Skies • Engine Shaft: The backbone of engine performance, this shaft supports and channels the rotational power critical to engine function. • Propeller Shaft: Essential for thrust or lift, this component propels airplanes and helicopters to new heights of performance. • Structural Support Shaft: This vital shaft anchors the framework of aerospace vehicles, providing key structural integrity.
Construction Machinery: Powering Precision and Strength • Transmission System Shaft: A powerhouse in construction machinery, it efficiently transmits power and motion in equipment like excavators and loaders. • Rotating Shaft: Integral to cranes and tower cranes, it enables precise rotation and swing motions, enhancing operational capabilities.
Shipbuilding: Navigating the Seas with Excellence • Propulsion Shaft: The heart of maritime propulsion systems, this shaft transmits the rotational force of the propeller, driving the ship forward. • Rudder Shaft: This component adeptly manages the ship's steering, ensuring precise control of navigation direction.
Energy and Power Generation: Empowering Sustainable Solutions The Semi-Automatic PET Bottle Blowing Machine is a versatile marvel, adept at producing PET plastic containers and bottles in an array of shapes. It revolutionizes the bottle-making process, ensuring efficiency and precision for your production needs.
Other Industrial Applications: Versatility in Motion • Textile Machinery Shaft: In the dynamic world of textile equipment, this shaft masterfully transmits power and rotational motion. • Papermaking Machinery Shaft: Within papermaking equipment, it executes paper conveyance and winding with precision. • Food Processing Machinery Shaft: Critical in food processing equipment, it deftly handles power transmission and stirring functions, ensuring optimal operation.
Raw Material Preparation: • Carefully select and prepare the finest raw materials in accordance with the specific type and specifications of the shaft that is to be forged, ensuring materials like steel, aluminum alloy, or other alloys are of the highest quality and purity. • Vigilantly guard against the inclusion of any impurities or defects that could compromise material integrity.
Die Preparation: • Craft a meticulously designed die that adheres to the precise requirements of design blueprints and actual operational needs. • The die's design and manufacturing must be executed with utmost precision to guarantee seamless metal billet flow within the die and to preclude any defects like folding or cracking.
Heating: • Elevate the temperature of the metal billet to an optimal level for effective forging. • Scrupulously monitor and control the temperature and duration of heating to prevent undesirable outcomes such as overburning and oxidation, safeguarding the metal's quality.
Forging: • Employ advanced forging equipment to meticulously hammer, squeeze, and twist the metal billet, gradually sculpting it into the desired shape and size. • Carefully oversee temperature and deformation throughout the forging process to forestall any defects like overheating and cracks. • Select from diverse forging techniques such as free forging, upsetting, extrusion, or die forging based on the billet's motion method.
Cooling and Straightening: • Post-forging, cool the shaft forging with precision. • Implement appropriate cooling techniques, whether air cooling, water cooling, etc., to avert deformation or cracking due to extreme local temperature disparities. • Straighten certain shaft forgings to alleviate stress concentration and refine their shape.
Quality Inspection and Finished Product Acceptance: • Conduct rigorous quality inspections on every shaft forging, which includes comprehensive appearance checks, precise dimensional evaluations, and non-destructive testing. • Assure that all shaft forgings comply with design and application requirements. • Approve and document finished products of qualified shaft forgings, while initiating repair or disposal for those that do not meet the standards.
Forging Auto Parts: Precision Craftsmanship for Automotive Excellence Forging Hardware Tools: Unleashing Power and Efficiency in Every Strike
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Founded in the dynamic year of 2010, Ningbo ChengEn has swiftly ascended to prominence, exemplifying unmatched proficiency in the realm of forging and machining. As specialists in comprehensive Metal Parts Solutions, we cater to a myriad of industries, including Vehicle manufacturing, Agriculture machinery, Construction machinery, transportation equipment, and intricate Valve and Pump systems.
By meticulously managing our manufacturing process design, rigorous quality planning, and essential manufacturing processes in-house, we excel in supplying premium quality mechanical parts and assemblies. Our expertise caters to both the domestic Chinese market and global export demands.
Our state-of-the-art forging production line boasts seven robust presses ranging from 630-ton to an impressive 4000-ton capacity, augmented by advanced electric screw presses. Our precision machining workshop is furnished with over 40 high-tech machining devices and over 10 specialized testing equipment. Our factory's prowess includes producing precision forged parts from a lightweight 0.1kg to a substantial 100kg, achieving an annual production capacity of approximately 15,000 tons.
To exceed the diverse mechanical and functional prerequisites of our clients, we offer an extensive array of metal products. Our innovative solutions are grounded in a multitude of blank solutions and cutting-edge technologies, encompassing Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging.
By engaging early in our customer's design processes, we provide invaluable professional insights, enhancing process feasibility, minimizing costs, and optimizing functionality. We warmly welcome you to contact us for technical consultations and fruitful business collaborations.
Forging Equipments Forging Equipments
Quality: The Lifeblood and Heartbeat of Our Company
For us, maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts remain mere words. This is why our company places immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures: A Testament to Our Commitment
1) Thoroughly examining raw materials upon arrival at our facility ------- Incoming Quality Control (IQC)
2) Meticulously scrutinizing every detail before the initiation of the production line to ensure flawless execution. Every component is carefully evaluated to prevent any discrepancies.
3) Implementing comprehensive inspections and routine checks throughout mass production --- In Process Quality Control (IPQC). Our vigilant oversight guarantees seamless continuity and exceptional product standards.
4) Conducting final inspections upon product completion ---- Final Quality Control (FQC). This crucial step affirms our dedication to faultless deliverables.
5) Meticulously inspecting the goods prior to dispatch ----- Outgoing Quality Control (OQC). We ensure perfection reaches your hands with our relentless pursuit of excellence.
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