| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry: Where Precision Meets Performance • Drive Shaft: This vital component seamlessly connects the engine and transmission, ensuring the efficient transmission of torque and power. • Steering Shaft: Essential for maintaining vehicle stability and safety, it assumes the critical role of managing the steering functions. • Transmission Shaft: A key player in vehicle dynamics, it adeptly channels power between the front and rear wheels, facilitating smooth and effective vehicle drive.
Aerospace: Pioneering the Skies with Advanced Engineering • Engine Shaft: A backbone of the aviation industry, it supports and transmits the rotational power that drives the engine. • Propeller Shaft: This component is instrumental in driving the propeller to generate the crucial thrust or lift needed for airplanes and helicopters. • Structural Support Shaft: Serving as an integral support pillar, it is a crucial component in maintaining the structural integrity of aerospace vehicles.
Construction Machinery: Building the Future with Robust Solutions • Transmission System Shaft: Designed to adeptly transmit power and motion, it is indispensable in construction machinery such as excavators and loaders. • Rotating Shaft: Essential for enabling rotation and swing, particularly in heavy equipment like cranes and tower cranes.
Shipbuilding: Navigating the Seas with Innovative Craftsmanship • Propulsion Shaft: A critical element in maritime engineering, it delivers the propeller's rotational power, ensuring effective ship propulsion. • Rudder Shaft: An essential component for navigation, it ensures precise control over the ship's steering and directional course.
Energy and Power Generation: Driving the Future of Power The Semi-Automatic PET Bottle Blowing Machine is a cutting-edge solution ideal for manufacturing PET plastic containers and bottles of diverse shapes. Versatile and efficient, this machine meets the demands of modern production facilities.
Other Industrial Applications: Versatility Across Industries • Textile Machinery Shaft: Integral in textile equipment, it transmits power and ensures the seamless rotational motion. • Papermaking Machinery Shaft: Key in papermaking equipment, it facilitates the vital processes of paper conveying and winding. • Food Processing Machinery Shaft: In food processing equipment, it plays a crucial role in power transmission and stirring functions, enhancing production efficiency.
Raw material preparation: • Begin with selecting premium raw materials based on the specific material type and specifications required for the shaft to be forged. Typically used materials include high-grade steel, aluminum alloy, or diverse other alloys. • It is imperative to ensure the exceptional quality and purity of the raw materials, meticulously avoiding any materials that present impurities or defects to maintain the integrity of the final product.
Die preparation: • Craft a precisely engineered die that adheres to the design blueprints and actual functional needs. • The craftsmanship involved in the design and manufacture of the die must be extraordinarily meticulous to guarantee the seamless flow of the metal billet within the die, thereby preventing defects such as folding and cracking.
Heating: • Elevate the temperature of the metal billet to an optimal level suitable for forging. • It is crucial to meticulously control the temperature and heating duration to prevent issues like overburning and unwanted oxidation of the metal, thereby preserving its quality.
Forging: • Employ state-of-the-art forging equipment to expertly hammer, compress, and twist the metal billet, gradually shaping it into the desired form and size. • During forging, precise control of temperature and deformation is essential to prevent defects such as overheating and unwanted cracks. • Forging techniques can be categorized into free forging, upsetting, extrusion, die forging, and more, based on the movement dynamics of the blank.
Cooling and straightening: • Post-forging, the shaft forging requires a strategic cooling process. • Carefully choose the most suitable cooling method, whether it be air cooling, water cooling, etc., to prevent deformation or cracking due to excessive local temperature variances. • Some shaft forgings may require straightening to alleviate stress concentrations and ensure optimal shape correction.
Quality inspection and finished product acceptance: • Conduct a thorough quality inspection on every shaft forging, incorporating appearance inspection, dimensional checks, non-destructive testing, and more. • Guarantee that the shaft forgings are in complete compliance with design specifications and operational requirements. • Accept those shaft forgings that meet stringent quality standards, meticulously documenting these; those that fall short may be subjected to repair or scrapped, ensuring only top-tier products are delivered.
Forging Auto Parts: Discover our outstanding range of auto parts, forged with precision and engineered for excellence. These components are crafted to elevate performance, enhance durability, and ensure reliability in every drive. Perfect for those who value quality and efficiency in automotive engineering. Forging Hardware Tools: Unveil the strength and reliability of our expertly forged hardware tools. Perfectly designed for a variety of applications, these tools combine durability with flawless functionality, ensuring they stand up to the toughest tasks. Ideal for professionals seeking tools that deliver unmatched performance and longevity.
ONE-STOP SOLUTIONS FOR FORGING & MACHINING
Founded in 2010, Ningbo ChengEn We specialize in delivering comprehensive Metal Parts Solutions, impeccably tailored for a diverse range of industries including Vehicle manufacturing, Agricultural machinery, Construction machinery, Transportation equipment, as well as Valve and Pump systems.
By meticulously managing our manufacturing process design, quality planning, essential manufacturing procedures, and final quality control in-house, we have honed our core competencies. This empowers us to supply top-tier mechanical parts and assemblies to both the Chinese domestic market and international clients with unwavering quality.
Our state-of-the-art forging production line boasts seven robust 630-ton to 4000-ton hot die forging presses and cutting-edge electric screw presses. Accompanied by a machining workshop furnished with over 40 advanced machining devices and more than 10 specialized testing equipment, our facility is primed to produce precision-forged parts from as light as 0.1kg to as hefty as 100kg. With an impressive annual production capability of approximately 15,000 tons, we ensure unmatched precision and reliability.
To cater to a wide spectrum of mechanical and functional demands from our clients, we offer an extensive range of expertly crafted metal products. These are developed using diverse blank solutions and advanced technologies such as Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring versatility and high performance for varied applications.
Engaging with our clients early in the design process, we provide invaluable professional insights into process feasibility, cost efficiency, and functional optimization. We warmly invite you to reach out for technical inquiries and fruitful business collaborations, paving the way for innovative solutions together.
Forging Equipments Forging Equipments
Quality: The Lifeblood and Heartbeat of Our Company
For us, maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts remain mere words. This is why our company places immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures
1) Thoroughly examining raw materials upon arrival at our facility ------- Incoming Quality Control (IQC)
2) Meticulously scrutinizing every detail before the initiation of the production line to ensure flawless execution.
3) Implementing comprehensive inspections and routine checks throughout mass production --- In Process Quality Control (IPQC)
4) Conducting final inspections upon product completion ---- Final Quality Control (FQC)
5) Meticulously inspecting the goods prior to dispatch ----- Outgoing Quality Control (OQC)
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