| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive industry: • Drive Shaft: This essential component forms the critical bridge between the engine and transmission, efficiently transmitting torque and power for seamless vehicle operation. • Steering Shaft: Playing a pivotal role in vehicle steering, this shaft guarantees stability and safety, ensuring precise handling. • Transmission Shaft: Crucial for vehicular motion, it transmits power between the front and rear wheels, enabling superior drive dynamics.
Aerospace: • Engine Shaft: Integral to the engine's power dynamics, this shaft supports and transmits rotational power essential for engine function. • Propeller Shaft: By driving the propeller's rotation, it generates the necessary thrust or lift for airplanes and helicopters, ensuring optimal flight performance. • Structural Support Shaft: As a fundamental component, it provides vital support to the framework of aerospace vehicles, maintaining structural integrity.
Construction machinery: • Transmission System Shaft: Vital in machinery like excavators and loaders, this shaft effectively transmits power and motion. • Rotating Shaft: Key to equipment like cranes and tower cranes, it enables essential rotation and swing functionalities, enhancing operational flexibility.
Shipbuilding: • Propulsion Shaft: Central to a ship's propulsion system, this shaft transmits the rotational power of the propeller, ensuring smooth navigation. • Rudder Shaft: Crucial for controlling the ship's steering, it assists in maintaining accurate navigation direction.
Energy and Power Generation: The Semi-Automatic PET Bottle Blowing Machine, Bottle Making Machine, and Bottle Moulding Machine are expertly engineered to produce PET plastic containers and bottles in a myriad of shapes, catering to diverse industrial needs.
Other industrial applications: • Textile Machinery Shaft: This shaft is indispensable in textile machines, where it transmits power and rotational motion. • Papermaking Machinery Shaft: Used in papermaking equipment, it facilitates paper conveying and winding processes with precision. • Food Processing Machinery Shaft: In food processing equipment, this shaft is vital for transmitting power and executing stirring functions, ensuring efficient operation.
Stage 1: Raw Material Preparation • Start by selecting the ideal raw materials tailored to the specific type and specifications of the shaft to be forged. High-quality materials such as steel, aluminum alloy, or other advanced alloys are most commonly employed. • It is crucial to ensure that the raw materials are of superior quality and purity, meticulously avoiding any materials that contain impurities or potential defects.
Stage 2: Die Preparation • Craft a die that perfectly aligns with the design blueprints and actual requirements. • Precision is paramount in the design and manufacturing of the die to facilitate smooth metal billet flow, thereby preventing defects like folding and cracking and ensuring impeccable results.
Stage 3: Heating • Elevate the temperature of the metal billet to an optimal level suited for forging. • Vigilantly monitor and control both temperature and heating time to mitigate any risks of overburning or oxidation, ensuring the integrity of the metal is preserved.
Stage 4: Forging • Utilize state-of-the-art forging equipment to meticulously hammer, compress, and twist the metal billet, methodically shaping it into the precise form and size desired. • Ensure strict regulation of temperature and deformation throughout the forging process to prevent defects such as overheating and cracks. • Employ various forging techniques, including free forging, upsetting, extrusion, and die forging, depending on the movement method of the blank.
Stage 5: Cooling and Straightening • Once forging is complete, the shaft forging undergoes a cooling phase. • Select from various cooling methods, such as air cooling or water cooling, to prevent deformation or cracking due to excessive temperature differentials. • Some shaft forgings are straightened to alleviate stress concentrations and ensure the shape is corrected.
Stage 6: Quality Inspection and Finished Product Acceptance • Conduct thorough and stringent quality inspections on each shaft forging, including appearance checks, dimensional assessments, and non-destructive testing. • Guarantee that all shaft forgings adhere to design and functional specifications. • Accept finished products that meet quality standards and meticulously record their acceptance; any non-conforming shaft forgings are either repaired or discarded.
Forging Auto Parts: Discover our expertly crafted auto parts, forged with precision and durability. Our components are designed to elevate performance, ensuring reliability and longevity, tailored for automotive excellence. Forging Hardware Tools: Explore our robust selection of hardware tools, forged to perfection. Our tools combine strength and precision, making them essential for professionals seeking uncompromising quality in every project.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Founded in 2010, Ningbo ChengEn As a distinguished leader in the industry, we specialize in delivering comprehensive Metal Parts Solutions tailored for sectors such as vehicles, agricultural machinery, construction machinery, transportation equipment, and valve and pump systems.
By maintaining a meticulous in-house approach to our manufacturing process design, quality planning, and key manufacturing operations, we ensure the mastery of essential competences. This commitment allows us to deliver superior mechanical parts and assemblies for both the domestic Chinese market and international exports.
Our state-of-the-art forging production line boasts seven powerful 630-ton to 4000-ton hot die forging and electric screw presses. Complementing this is our machining workshop, furnished with over 40 advanced machining devices and more than 10 specialized testing tools. We proudly produce precision-forged parts ranging from a mere 0.1kg up to 100kg, achieving an impressive annual production capacity of approximately 15,000 tons.
To meet the diverse mechanical and functional requirements of our clients, we offer an extensive array of metal products. Leveraging a variety of blank solutions and cutting-edge technologies, we deliver processes including Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging.
From the outset of the customer's design process, we provide expert consultation focused on process feasibility, cost efficiency, and functional solutions. We invite you to reach out for technical inquiries and explore business partnerships with us.
Forging Equipments Forging Equipments
Quality: The Lifeblood and Heartbeat of Our Company
For us, maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts remain mere words. This is why our company places immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures
1) Thoroughly examining raw materials upon arrival at our facility ------- Incoming Quality Control (IQC)
2) Meticulously scrutinizing every detail before the initiation of the production line to ensure flawless execution.
3) Implementing comprehensive inspections and routine checks throughout mass production --- In Process Quality Control (IPQC)
4) Conducting final inspections upon product completion ---- Final Quality Control (FQC)
5) Meticulously inspecting the goods prior to dispatch ----- Outgoing Quality Control (OQC)
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