| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry Applications: • Drive Shaft: Experience seamless connection between the engine and transmission, delivering an exceptionally smooth transmission of torque and power that elevates vehicle performance to new heights. • Steering Shaft: A cornerstone of steering functionality, this shaft amplifies driving stability, guaranteeing the highest level of road safety. • Transmission Shaft: As a vital link in the powertrain, it ensures the efficient transfer of power between the front and rear wheels, propelling your vehicle with unmatched efficiency.
Aerospace Innovations: • Engine Shaft: Pioneering in its design, it expertly supports and channels the rotational power required within the engine to achieve superior performance. • Propeller Shaft: Drives the propeller with precision, generating the necessary thrust or lift for all types of aircraft, from planes to helicopters. • Structural Support Shaft: This critical component provides the indispensable support needed within the aerospace vehicle's structure, ensuring reliability and safety.
Construction Machinery Excellence: • Transmission System Shaft: This shaft is pivotal in transferring power and motion within robust construction machinery like excavators and loaders, ensuring operation efficiency is at its peak. • Rotating Shaft: Essential for enabling rotational and swinging capabilities in cranes and tower cranes, thus enhancing the machinery's functionality tremendously.
Shipbuilding Mastery: • Propulsion Shaft: Expertly transmits the rotational power of the propeller within a ship's propulsion system, leading the charge in maritime innovation. • Rudder Shaft: Ensures precise control over ship steering, facilitating accurate and dependable navigation across the seas.
Energy and Power Generation Solutions: Our Semi-Automatic PET Bottle Blowing Machine masterfully unites bottle making and molding capabilities. With exceptional precision engineering, it consistently produces PET plastic containers and bottles in a diverse array of shapes, epitomizing efficiency and versatility in production.
Leading Other Industrial Applications: • Textile Machinery Shaft: Its power delivery and rotational motion enhance textile equipment, optimizing every step of production. • Papermaking Machinery Shaft: A vital asset in papermaking, it ensures efficient paper conveying and winding operations. • Food Processing Machinery Shaft: A necessary powerhouse, it transmits power and enables stirring functions in food processing, significantly boosting productivity.
Raw Material Preparation: • Begin by meticulously selecting and preparing the finest raw materials, ensuring they perfectly match the specific type and specifications required for the shaft forging. Commonly selected materials include high-grade steel, aluminum alloy, or other superior alloys. • Upholding the highest quality standards, it is vital to ensure that the raw materials are free from any impurities or defects, thereby setting the foundation for exceptional product integrity.
Die Preparation: • Develop a precision-engineered die that adheres closely to both the design blueprints and actual specifications. • Achieving precision in the design and crafting of the die is crucial to ensure smooth and uninterrupted flow of the metal billet, thereby minimizing the potential risks of defects including folding and cracking.
Heating: • Carefully heat the metal billet to the ideal forging temperature. • Control over both the temperature and the duration of heating is meticulously maintained to avoid adverse outcomes such as overburning or oxidation of the metal, thus preserving the billet's integrity.
Forging: • Utilize state-of-the-art forging equipment to expertly hammer, compress, and twist the metal billet, progressively achieving the precise shape and size required. • During the forging process, it is crucial to carefully manage temperature and deformation to prevent defects like overheating or cracking. • Differentiate between forging methods based on the movement of the blank, including techniques such as free forging, upsetting, extrusion, and die forging, each tailored to enhance quality and precision.
Cooling and Straightening: • Following the forging process, it is essential to properly cool the shaft forging to ensure stability. • Select appropriate cooling methods, such as air or water cooling, to avoid deformation or cracking arising from excessive localized temperature shifts. • Execute straightening on specific shaft forgings to alleviate stress concentrations and enhance shape precision, ensuring the finished product meets exacting standards.
Quality Inspection and Finished Product Acceptance: • Implement comprehensive quality inspections on every shaft forging, encompassing appearance evaluation, dimensional accuracy checks, and non-destructive testing. • Ensure each shaft forging complies with all design and functional requirements. • Officially accept qualified finished products while meticulously documenting all records, and promptly address or reject any shaft forgings that do not meet established standards.
Forging Auto Parts: Elevate your driving experience with our expertly engineered forging auto parts, meticulously crafted to meet the highest precision standards. Exceeding the rigorous demands of the automotive industry, our components promise unmatched durability, optimal performance, and steadfast reliability for every journey. Forging Hardware Tools: Experience unparalleled strength and longevity with our premium forging hardware tools. Crafted with precision, these tools are designed to endure the most challenging tasks. Tailored for both professionals and hobbyists, our innovative tools embody resilience and empower you to conquer any project with unwavering confidence.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Since its inception in 2010, Ningbo ChengEn has become a trailblazer in the industry, swiftly ascending to prominence and establishing a sterling reputation. With a steadfast commitment to excellence, we have continually set new standards in quality and innovation.We proudly specialize in delivering cutting-edge Metal Parts Solutions that are customized for a myriad of applications, including Vehicle, Agriculture Machinery, Construction Machinery, Transportation Equipment, Valve Systems, and Pump Systems. Our solutions are synonymous with precision and effectiveness, designed to excel across diverse industries.
By meticulously managing every step of the manufacturing process, from process design and quality planning to comprehensive quality control, we ensure the delivery of superior mechanical parts and assemblies. These are crafted to meet the rigorous demands of both the Chinese and international markets with unmatched precision and quality, positioning us as leaders in the field.
Our state-of-the-art forging production line is a powerhouse of innovation, equipped with seven hot die forging presses ranging from 630 tons to a formidable 4000 tons, alongside advanced electric screw presses. Complementing this, our machining workshop is a hub of sophistication with over 40 advanced machining devices and more than 10 specialized testing instruments. Currently, our factory can produce high-precision forged parts weighing between 0.1kg to 100kg, boasting an impressive annual production capacity of about 15,000 tons.
To meet diverse mechanical and functional client requirements, we offer an extensive range of metal products derived from various blanks solutions and technologies. Our offerings include Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring flexibility and innovation in every project, elevating each client's vision to new heights.
We proactively engage with our clients at the earliest stages of their design process, providing expert insights into process feasibility, cost reduction, and functional optimization. Our collaborative approach invites you to contact us for technical consultations and innovative business ventures, fostering partnerships that drive success.
Forging Equipment Forging Equipment
Quality: The Pulsing Heartbeat and Vital Lifeblood of Our Company
For Ningbo Yinzhou Chengen Machinery Co., Ltd., attaining flawless quality transcends being a mere priority; it forms the very foundation of our production ethos. Quality is the bedrock upon which our success is built, and without it, all our efforts would merely echo as unfulfilled promises. This is precisely why our company places monumental importance on comprehensive and meticulous product inspections. From the initial phase of incoming and raw material evaluations to the execution of daily first inspections, our rigorous quality checks permeate every facet of our process. These encompass in-depth workshop assessments, strategic random sampling, and exhaustive evaluations before any shipment departs from our facility, ensuring the highest standards of excellence.
Our robust quality assurance arsenal is reinforced with a suite of specialized and advanced tests that are meticulously tailored to meet the unique demands of every product. This comprehensive testing regime includes strenuous hardness testing, detailed tensile strength evaluations, and extensive salt spray testing. Accompanying every shipment are meticulously prepared, detailed reports that assure you of our unwavering commitment to consistently meeting and surpassing your highest expectations.
Unyielding and Uncompromising Quality Control Measures
1) With meticulous precision and exceptional care, we scrutinize raw materials upon their arrival at our facility, ensuring they align perfectly with our rigorous standards --- Incoming Quality Control (IQC)
2) Every detail is subjected to meticulous scrutiny before the production line commences, guaranteeing flawless execution and perfection from inception to completion.
3) Our unwavering commitment to excellence is embodied in the implementation of comprehensive inspections and routine checks throughout the entire mass production process, offering unwavering assurance every step of the way --- In Process Quality Control (IPQC)
4) Conducting thorough final inspections upon the completion of products is a pivotal step, ensuring that only those meeting our stringent standards are approved --- Final Quality Control (FQC)
5) We conduct meticulous inspections of goods prior to their dispatch, ensuring only the most superior products make their journey to your hands --- Outgoing Quality Control (OQC)
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