| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry: Experience the drive of perfection and precision with our high-performance shafts, engineered to elevate the automotive experience. • Drive Shaft: Essential for connecting the engine and transmission, our drive shafts are designed to transmit maximum torque and power, ensuring a seamless driving experience. • Steering Shaft: Crafted with precision, our steering shafts play a crucial role in the steering function, guaranteeing unparalleled stability and safety on the road. • Transmission Shaft: Our transmission shafts are engineered to transmit power efficiently between the front and rear wheels, enabling smooth and powerful vehicle drive.
Aerospace: Propel your aerospace innovations forward with our meticulously crafted shafts, designed for excellence in high-flying applications. • Engine Shaft: Our expertly engineered engine shafts provide robust support and efficient transmission of rotational power within the engine, ensuring optimal performance. • Propeller Shaft: Precision-crafted to drive the propeller, our shafts create the necessary thrust and lift for aircraft and helicopters, ensuring high reliability and performance. • Structural Support Shaft: As integral components, our structural support shafts deliver essential strength and support within aerospace vehicle structures.
Construction Machinery: Build the future with our durable and reliable shafts, designed to power the most demanding construction machinery applications. • Transmission System Shaft: Our shafts deliver unmatched power and motion transmission in construction machinery, from excavators to loaders, ensuring optimal functionality. • Rotating Shaft: Precision-engineered for rotating and swing functions, our shafts enhance the capabilities of cranes and tower cranes, delivering performance you can trust.
Shipbuilding: Navigate the seas with confidence using our expertly crafted shafts, designed to propel and steer your maritime vessels with precision. • Propulsion Shaft: Engineered to transmit the propeller's rotational power, our propulsion shafts are essential to the efficient propulsion systems of ships. • Rudder Shaft: Offering precise control and maneuverability, our rudder shafts ensure accurate navigation and direction on the high seas.
Energy and Power Generation: Harness the power of precision with our robust shafts, engineered to excel in the energy and power generation sectors, driving innovation and efficiency. The Semi-Automatic PET Bottle Blowing Machine: This versatile machine is the perfect solution for crafting PET plastic containers and bottles of all shapes. Experience seamless production with our advanced Bottle Making and Moulding Machine, engineered for excellence in every bottle.
Other Industrial Applications: Explore a world of possibilities with our versatile shafts, crafted to drive efficiency across diverse industries. • Textile Machinery Shaft: In textile equipment, our shafts excel in transmitting power and rotational motion, ensuring smooth operation. • Papermaking Machinery Shaft: Designed for efficiency in papermaking equipment, our shafts facilitate seamless paper conveying and winding. • Food Processing Machinery Shaft: Precision-engineered for food processing equipment, our shafts deliver power and stirring functions, enhancing productivity and quality.
Raw Material Preparation: • Begin by meticulously preparing the raw materials, ensuring they align perfectly with the specified type and dimensions of the shaft to be forged. Typically, robust materials like steel, aluminum alloy, or other high-performance alloys are utilized. • Vigilantly safeguard the purity and quality of these materials, meticulously avoiding any with impurities or defects that could compromise the integrity of the final product.
Die Preparation: • Craft a die that impeccably fulfills the design specifications and operational needs. • Precision in die design and manufacturing is paramount to ensure seamless metal flow and to avert defects such as folding and cracking, thus guaranteeing the high quality of the final forged product.
Heating: • Elevate the metal billet to an optimal forging temperature with precision. • Carefully regulate both the temperature and the duration of heating to prevent any adverse phenomena, including overburning and oxidation, which could jeopardize the billet's quality.
Forging: • Employ advanced forging equipment to meticulously hammer, squeeze, and twist the metal billet, gradually crafting it into the desired shape and size. • Exercise stringent control over temperature and deformation parameters during forging to preclude defects such as overheating and cracks. • Forging techniques are categorized based on motion: free forging, upsetting, extrusion, and die forging, each method providing unique benefits to achieve the optimal structural characteristics.
Cooling and Straightening: • Post-forging, cooling of the shaft forging is essential. • Opt for the most suitable cooling method-be it air cooling or water cooling-to mitigate risks of deformation or cracking due to excessive local temperature fluctuations. • Certain shaft forgings require straightening to dissipate stress concentrations and to refine shape accuracy.
Quality Inspection and Finished Product Acceptance: • Conduct comprehensive quality inspections for each shaft forging, encompassing appearance checks, precise dimensional measurements, and non-destructive testing to ensure compliance with design specifications and functional requirements. • Approve only those shaft forgings that meet stringent quality standards and document their acceptance rigorously; those falling short are earmarked for repair or scrapping, ensuring only top-tier products are delivered.
Forging Auto Parts: Precision and Reliability in Every Component Forging Hardware Tools: Robust and Durable Solutions for Every Task
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Founded in 2010, Ningbo ChengEn: A Leader in Precision Engineering We specialize in delivering cutting-edge Metal Parts Solutions tailored for industries such as Vehicle Manufacturing, Agriculture Machinery, Construction Machinery, Transportation Equipment, and advanced Valve and Pump Systems.
By meticulously maintaining our manufacturing process design, quality planning, and key manufacturing operations in-house, we ensure superior quality mechanical parts and assemblies for both domestic and international markets, showcasing our unmatched expertise.
Our state-of-the-art forging production line boasts seven high-capacity hot die forging presses, ranging from 630-ton to an impressive 4000-ton, alongside advanced electric screw presses. Complementing this, our machining workshop houses over 40 precision machining devices and 10+ sophisticated testing tools, enabling us to produce precision forged parts between 0.1kg to 100kg, with a formidable annual capacity of 15,000 tons.
To cater to varied mechanical and functional demands, we offer an extensive array of metal products crafted from a diverse range of blanks and cutting-edge technologies, including Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging.
In the initial stages of customer design processes, we provide expert insights on process feasibility, cost optimization, and functionality enhancement. We invite you to reach out for technical consultations and potential business partnerships.
Forging Equipments: Unleashing Manufacturing Excellence
Quality: The Lifeblood and Heartbeat of Our Company
For us, maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts remain mere words. This is why our company places immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures
1) Carefully scrutinizing raw materials upon their arrival at our facility ------- Incoming Quality Control (IQC), to ensure the foundation of our production process is impeccable.
2) Meticulously examining every detail before the initiation of the production line, guaranteeing flawless execution and top-tier product results.
3) Implementing comprehensive inspections and routine checks throughout mass production --- In Process Quality Control (IPQC), maintaining stringent quality at every stage of manufacturing.
4) Conducting final inspections upon product completion ---- Final Quality Control (FQC), ensuring that only the highest quality products are approved.
5) Meticulously inspecting the goods prior to dispatch ----- Outgoing Quality Control (OQC), safeguarding the perfection of every shipment leaving our facility.
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