| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry: Elevate your automotive manufacturing capabilities with our expertly forged components, designed to meet the rigorous demands of the automotive sector. • Drive shaft: This essential component seamlessly connects the engine and transmission, ensuring the smooth transmission of torque and power for optimal vehicle performance. • Steering shaft: The cornerstone of vehicle control, this shaft guarantees precise steering functions, enhancing driving stability and safety. • Transmission shaft: Engineered to perfection, it transmits power efficiently between the front and rear wheels, empowering your vehicle's drive dynamics.
Aerospace: Propel your aerospace innovations with our precision-engineered shafts, tailored to meet the demanding standards of the aerospace industry. • Engine shaft: A critical component that supports and transmits rotational power within the engine, ensuring peak performance. • Propeller shaft: Designed to drive the propeller, it generates the necessary thrust or lift for airplanes and helicopters, empowering aviation excellence. • Structural support shaft: A vital supporting element, enhancing the structural integrity and reliability of aerospace vehicles.
Construction Machinery: Optimize the performance of your construction machinery with our robust and reliable shaft components. • Transmission system shaft: Expertly designed to transmit power and motion in machinery such as excavators and loaders, ensuring seamless operation. • Rotating shaft: Enables essential rotation and swing functions in equipment like cranes and tower cranes, enhancing operational versatility and efficiency.
Shipbuilding: Anchor your maritime creations with our superior shaft solutions, tailored for the demanding needs of the shipbuilding industry. • Propulsion shaft: Essential for transmitting the rotational power of the propeller within the ship's propulsion system, ensuring efficient navigation. • Rudder shaft: A key component that controls steering, maintaining accurate direction and navigational safety.
Energy and Power Generation: Power your energy solutions with our high-performance shafts, engineered for durability and efficiency in power generation applications. Experience cutting-edge efficiency with our Semi-Automatic PET Bottle Blowing Machine, Bottle Making Machine, and Bottle Moulding Machine. This innovative PET Bottle Making Machine is expertly designed to produce PET plastic containers and bottles in a wide variety of shapes, meeting diverse production needs with precision.
Other Industrial Applications: Unlock limitless industrial possibilities with our versatile shaft solutions, engineered for diverse applications across various sectors. • Textile machinery shaft: In textile equipment, it efficiently transmits power and rotational motion, optimizing production processes. • Papermaking machinery shaft: Integral to papermaking equipment, it facilitates paper conveying and winding, enhancing operational efficiency. • Food processing machinery shaft: In food equipment, it delivers power and stirring functions, revolutionizing food processing capabilities.
Raw material preparation: • Meticulously prepare optimal raw materials tailored to the specific type and specifications required for the shaft to be forged. Utilize high-quality materials such as steel, aluminum alloy, or other refined alloys. • Uphold the highest standards for raw material quality, ensuring exceptional purity to prevent the use of subpar materials riddled with impurities or defects.
Die preparation: • Craft a precision-engineered die that aligns seamlessly with design blueprints and actual requirements. • The die's design and fabrication must be executed with flawless accuracy, guaranteeing smooth metal billet flow and preventing imperfections like folding or cracking.
Heating: • Carefully elevate the metal billet to an ideal temperature conducive to forging. • Exercise meticulous control over temperature and heating duration to avert detrimental occurrences such as overburning or oxidation, preserving the metal's integrity.
Forging: • Deploy state-of-the-art forging equipment to meticulously hammer, squeeze, and shape the metal billet, achieving the desired form and dimensions. • Meticulously regulate temperature and deformation to eliminate risks of overheating or cracking. • Employ diverse forging techniques, including free forging, upsetting, extrusion, and die forging, tailored to the blank's movement dynamics.
Cooling and straightening: • Post-forging, initiate a carefully selected cooling protocol for the shaft forging, selecting from air cooling or water cooling to maintain dimensional stability and avert crack-inducing temperature disparities. • Execute precision straightening procedures to alleviate stress concentrations and perfect the shaft's geometry.
Quality inspection and finished product acceptance: • Conduct an exhaustive quality inspection regime for each shaft forging, encompassing thorough appearance checks, dimensional verifications, and non-destructive testing. • Confirm that each shaft forging impeccably fulfills design and functional criteria. • Record the acceptance of faultless shaft forgings, with detailed documentation, while subjecting non-compliant pieces to rigorous repair or conscientious disposal.
Precision-Crafted Forging Auto Parts Expertly Forged Hardware Tools
ONE-STOP SOLUTIONS OF FORGING & MACHINING: Discover the unmatched prowess of comprehensive solutions for forging and machining, offering unparalleled efficiency and precision.
Founded in 2010, Ningbo ChengEn: Since its inception in 2010, Ningbo ChengEn has risen as a beacon of excellence in the industry, continuously setting new standards. Specializing in Metal Parts Solutions for a Multitude of Industries: Dive into our expertise in crafting metal solutions for vehicles, agricultural machinery, construction machines, transportation equipment, as well as valve and pump systems.
Mastering Manufacturing Excellence: By maintaining the entire manufacturing process in-house, we ensure top-tier design, quality planning, and ultimate quality control, providing impeccable mechanical parts and assemblies for both domestic and international markets.
State-of-the-Art Forging and Machining Facilities: Our production line boasts seven robust 630-ton to 4000-ton hot die forging and electric screw presses, complemented by a machining workshop with 40+ devices, achieving an impressive production capacity of 15,000 tons annually.
Meeting Diverse Mechanical Needs with Versatile Metal Products: We cater to varying mechanical and functional demands through a vast range of solutions, including Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging.
Innovative Design Involvement for Cost-Efficient Solutions: Engage with us early in your design process for expert advice on process feasibility, cost reduction, and functional optimization to maximize your project's potential. Reach out for professional technical enquiries and strategic business collaboration.
Forging Equipments: Cutting-edge technology and robust machinery define our forging equipment, ensuring precision and durability in every forged product.
Quality: The Lifeblood and Heartbeat of Our Company
At Ningbo Yinzhou Chengen Machinery Co., Ltd., maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts remain mere words. This is why we place immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility. With us, excellence is a guarantee.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations. Trust us to deliver unparalleled quality every time.
Uncompromising Quality Control Measures
1) Thoroughly examining raw materials upon arrival at our facility ------- Incoming Quality Control (IQC)
2) Meticulously scrutinizing every detail before the initiation of the production line, ensuring flawless execution.
3) Implementing comprehensive inspections and routine checks throughout mass production --- In Process Quality Control (IPQC)
4) Conducting final inspections upon product completion ---- Final Quality Control (FQC)
5) Meticulously inspecting the goods prior to dispatch ----- Outgoing Quality Control (OQC)
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