| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive industry: • Drive shaft: This critical component connects the engine and transmission, skillfully transmitting torque and power to ensure seamless vehicular motion. • Steering shaft: A pivotal part of the vehicle's steering system, it guarantees precision, stability, and safety in every turn. • Transmission shaft: Bridging the front and rear wheels, it efficiently transmits power, enabling dynamic vehicle drive.
Aerospace: • Engine shaft: It supports and meticulously transmits the engine's rotational power, crucial for smooth flight operations. • Propeller shaft: A driving force, it rotates the propeller to generate essential thrust or lift for airplanes and helicopters. • Structural support shaft: This indispensable component provides foundational support within aerospace vehicle structures.
Construction machinery: • Transmission system shaft: This shaft proficiently transmits power and motion in construction machinery, including excavators and loaders. • Rotating shaft: Integral to cranes and tower cranes, it enables essential rotation and swing functions.
Shipbuilding: • Propulsion shaft: Vital for the ship's propulsion system, it transmits the essential rotational power of the propeller. • Rudder shaft: This shaft is key in controlling the ship's steering, ensuring precise navigation direction.
Energy and Power Generation: The Semi-Automatic PET Bottle Blowing Machine, Bottle Making Machine, and Bottle Moulding Machine are designed for versatility, expertly crafting PET plastic containers and bottles in a myriad of shapes.
Other industrial applications: • Textile machinery shaft: Crucial in textile equipment, this shaft transfers power and rotational motion with precision. • Papermaking machinery shaft: In papermaking equipment, it facilitates paper conveying and winding efficiently. • Food processing machinery shaft: In food processing equipment, it adeptly transmits power and stirring functionalities.
Raw Material Preparation: Begin with the essentials, setting the stage for excellence with carefully selected materials. • Prepare suitable raw materials tailored to the specific type and specifications of the shaft to be forged. Popular choices encompass high-quality steel, versatile aluminum alloys, or other specialized alloys. • Prioritize the purity and integrity of the raw materials, rigorously avoiding those with impurities or defects to ensure superior quality.
Die Preparation: Craft the perfect mold, the very blueprint of precision. • Fabricate a die precisely tailored to meet the stringent requirements dictated by the design blueprints and operational needs. • The die's design and creation must achieve impeccable accuracy to guarantee a seamless flow of the metal billet through the die, thus preventing defects such as folding and cracking.
Heating: Ignite the transformation with control and expertise, setting the stage for flawless forging. • Elevate the metal billet to an optimal forging temperature. • Maintain vigilant control of both temperature and heating duration to preclude detrimental effects such as overburning and oxidation, safeguarding the metal's integrity.
Forging: Shape the future with precision engineering and unparalleled craftsmanship. • Leverage advanced forging equipment to skillfully hammer, squeeze, and twist the metal billet, meticulously shaping it into the desired dimensions. • Exercise stringent control over both temperature and deformation to avert defects like overheating and cracks. • Employ various forging methods-free forging, upsetting, extrusion, or die forging-each chosen based on the specific movement required for the blank.
Cooling and Straightening: Solidify perfection through careful cooling and alignment. • Once forged, allow the shaft to cool with precision. • Select appropriate cooling methods-be it air cooling, water cooling, and more-to ensure uniform temperature distribution and prevent deformation or cracking due to localized thermal variances. • Employ straightening techniques to alleviate stress concentrations and restore the shaft's perfect form.
Quality Inspection and Finished Product Acceptance: Conclude with rigorous evaluation, ensuring each masterpiece is flawless. • Conduct exhaustive quality inspections for each shaft forging, encompassing appearance, dimensions, and non-destructive testing. • Guarantee that the shaft forgings conform to both design and functional specifications. • Approve and catalog finished products that meet rigorous standards, while repairing or responsibly discarding those that do not.
Forging Auto Parts: Elevate your automotive experience with our expertly forged auto parts. Engineered for excellence, each component is meticulously crafted to meet the highest standards of durability and performance. Trust in Ningbo Yinzhou Chengen Machinery Co., Ltd. for innovative solutions that drive reliability and efficiency. Forging Hardware Tools: Discover the power of precision with our Forging Hardware Tools. Designed for professionals, these tools are the epitome of strength and durability, crafted to withstand the toughest of tasks. At Ningbo Yinzhou Chengen Machinery Co., Ltd., we deliver unmatched quality and innovation, ensuring your projects are completed with ease and accuracy.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Founded in 2010, Ningbo ChengEn We specialize in providing comprehensive Metal Parts Solutions tailored for diverse sectors including Vehicles, Agricultural Machinery, Construction Machinery, Transportation Equipment, as well as Valve and Pump systems.
By maintaining in-house capabilities for process design, meticulous quality planning, precise manufacturing processes, and stringent final quality control, we excel in delivering superior mechanical parts and assembly. Our expertise caters to both the domestic Chinese market and international exports, ensuring customer satisfaction and reliability.
Our state-of-the-art forging production line is equipped with seven hot die forging presses ranging from 630-ton to 4000-ton, alongside high-efficiency electric screw presses. Our machining workshop boasts over 40 advanced machining devices and more than 10 specialized testing equipment. With these resources, we achieve an impressive annual production capacity of around 15,000 tons, offering precision-forged parts from 0.1kg to 100kg.
To meet diverse mechanical and functional demands, we offer an extensive array of metal products utilizing various blank solutions and technologies. Our expertise spans Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring each product meets stringent industry standards.
In the initial stages of our customers' design processes, we provide expert input to enhance process feasibility, optimize cost efficiency, and improve functional approaches. We invite you to reach out for technical inquiries and to explore exciting business collaborations with us.
Forging Equipment Forging Equipment
Quality: The Pulse and Soul of Ningbo Yinzhou Chengen Machinery Co., Ltd.
At Ningbo Yinzhou Chengen Machinery Co., Ltd., impeccable quality stands as the foundational pillar of our production philosophy. It's not just a priority; it is our lifeblood. Without it, all efforts are merely empty promises. Thus, we dedicate ourselves to an exhaustive product inspection regime. From the initial phase of raw material verification to daily initial assessments, our rigorous procedures encompass workshop evaluations, random sampling, and thorough inspections before any shipment leaves our premises. Our dedication to excellence is unwavering.
We bolster our quality assurance with an array of specialized tests crafted to meet the exacting standards of each unique product. This includes stringent hardness testing, tensile strength assessments, and detailed salt spray testing. Each shipment is accompanied by comprehensive reports, guaranteeing our products not only meet but consistently surpass your most rigorous standards and expectations.
Unyielding Quality Control Practices for Superior Product Assurance
1) Conducting in-depth inspections of raw materials upon their arrival at our premises --- Incoming Quality Control (IQC)
2) Scrutinizing every intricate detail with precision before launching the production line to ensure impeccable execution.
3) Employing thorough inspections and regular audits throughout mass production --- In Process Quality Control (IPQC)
4) Executing comprehensive final inspections upon product completion ---- Final Quality Control (FQC)
5) Performing meticulous scrutiny of goods before dispatch ----- Outgoing Quality Control (OQC)
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