| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive industry: • Drive shaft: The crucial link between the engine and transmission, it seamlessly transmits torque and power, ensuring optimum vehicle performance. • Steering shaft: The backbone of your vehicle's steering function, it guarantees driving stability and unparalleled safety. • Transmission shaft: The powerhouse that transfers energy between the front and rear wheels, driving the vehicle forward with incredible precision.
Aerospace: • Engine shaft: A vital component that supports and transmits the rotational power within the engine, propelling aircraft with unmatched efficiency. • Propeller shaft: The driving force behind the rotation of propellers, it generates thrust or lift, enabling smooth and powerful flight in airplanes and helicopters. • Structural support shaft: A cornerstone in the aerospace vehicle's structure, it provides essential support, ensuring stability and integrity.
Construction machinery: • Transmission system shaft: The dynamic force behind power and motion in construction machinery, it energizes excavators and loaders for peak performance. • Rotating shaft: The axis of movement on cranes and tower cranes, it facilitates smooth rotation and swing functions, optimizing operational capability.
Shipbuilding: • Propulsion shaft: The key to transmitting the rotational power of the propeller within the ship's propulsion system, it drives vessels forward with reliability. • Rudder shaft: The navigator of the seas, it controls the ship's steering, ensuring precise direction and seamless navigation.
Energy and Power Generation: Semi-Automatic PET Bottle Blowing Machine: This versatile bottle making marvel is designed to craft PET plastic containers and bottles of all shapes with ease and efficiency, revolutionizing your production line with cutting-edge technology.
Other industrial applications: • Textile machinery shaft: A pivotal element in textile equipment, it transmits power and rotational motion, enhancing production efficiency. • Papermaking machinery shaft: Essential for paper conveying and winding in papermaking equipment, it optimizes the papermaking process. • Food processing machinery shaft: In food processing equipment, it transmits power and stirring functions, elevating precision and productivity.
Raw Material Preparation: • Begin by meticulously selecting raw materials that align perfectly with the type and specifications required for the shaft to be expertly forged. Typically, materials such as steel, aluminum alloy, or other premium alloys are employed. • It is crucial to ensure the utmost purity and superior quality of these raw materials, diligently steering clear of any impurities or defects that could compromise the final product's excellence.
Die Preparation: • Craft a die with precision, tailored to meet the exact requirements outlined in the design drawings and the specific needs of the project. • The design and fabrication of the die demand utmost accuracy to guarantee the seamless flow of metal billets within the die, thereby preventing any defects like folding or cracking, ensuring a flawless outcome.
Heating: • Elevate the temperature of the metal billet to an optimal level for the forging process. • Meticulously manage both the temperature and heating duration to avoid any adverse effects such as overburning or metal oxidation, preserving the integrity of the material throughout.
Forging: • Utilize state-of-the-art forging equipment to expertly hammer, squeeze, and twist the metal billet repeatedly, skillfully molding it into the desired shape and size. • Maintain stringent control over temperature and deformation during the forging process to prevent issues such as overheating and cracks. • Choose from various sophisticated forging methods, including free forging, upsetting, extrusion, and die forging, each selected based on the precise movement requirements of the blank.
Cooling and Straightening: • Once forging is complete, commence the cooling phase with care. • Select the most effective cooling techniques, such as air cooling or water cooling, to prevent deformation or cracking caused by excessive localized temperature variations. • Employ straightening techniques for some shaft forgings to alleviate stress concentrations and ensure the correct shape and form, thereby enhancing the structural integrity of the final product.
Quality Inspection and Finished Product Acceptance: • Conduct a thorough and rigorous quality inspection on each shaft forging, covering aspects like appearance, dimensions, and non-destructive testing. • Confirm that every shaft forging conforms to the design specifications and usage requirements. • Officially accept the finished products that meet all criteria, ensuring meticulous record-keeping, while addressing unqualified shaft forgings through repairs or appropriate disposal.
Forging Auto Parts: Transform your automotive ambitions with our expertly crafted forging solutions. At Ningbo Yinzhou Chengen Machinery Co., Ltd., we specialize in creating robust and precision-engineered auto parts that ensure superior performance and reliability. Our 'Efficient One Stop Forging and Machining Services' in Ningbo are dedicated to driving excellence in every component we forge. Forging Hardware Tools: Elevate your toolkit with our precision-forged hardware tools, where durability meets innovation. At Ningbo Yinzhou Chengen Machinery Co., Ltd., our commitment to quality ensures that every tool forged is a masterpiece of engineering and efficiency. Experience the pinnacle of craftsmanship with our 'Efficient One Stop Forging and Machining Services' in Ningbo, designed to meet the demands of the most discerning professionals.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Founded in 2010, Ningbo ChengEn We specialize in providing unparalleled Metal Parts Solutions for various industries including Vehicle, Agriculture, Construction, Transportation, as well as Valve and Pump systems.
By meticulously maintaining manufacturing process design, quality planning, and final quality control in-house, we excel in delivering top-tier mechanical parts and assemblies to our discerning clientele across both Chinese and international markets.
Our state-of-the-art forging production line boasts seven robust 630-ton to 4000-ton hot die forging presses along with cutting-edge electric screw presses. The machining workshop is a powerhouse with over 40 advanced machining devices complemented by more than 10 specialized testing equipment. Presently, our facility has the remarkable capability to craft a diverse range of precision forged parts, from a minute 0.1kg up to a substantial 100kg, achieving an impressive annual production capacity of around 15,000 tons.
To address the diverse mechanical and functional needs of our esteemed clients, we offer an extensive array of metal products, crafted with precision through various innovative blanks solutions and technologies. Our expertise extends to processes like Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring top-notch quality and performance.
During the initial stages of our customer's design process, we offer invaluable professional insights on process feasibility, cost efficiency, and functional optimization. We warmly invite you to reach out for technical inquiries and explore mutually beneficial business collaborations.
Forging Equipments Forging Equipments
Quality: The Lifeblood and Heartbeat of Our Company
For us, maintaining impeccable quality isn't just a priority; it's the cornerstone of our entire production philosophy. Without superior quality, all efforts remain mere words. This is why our company places immense emphasis on thorough product inspections. From the very first stage of incoming and raw material assessments to conducting daily first inspections, our rigorous checks also span workshop assessments, random sampling, and comprehensive evaluations before any shipment leaves our facility.
Our quality assurance arsenal is fortified with a range of highly specialized tests tailored to the unique demands of each product. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures
1) Thoroughly examining raw materials upon arrival at our facility ------- Incoming Quality Control (IQC)
2) Meticulously scrutinizing every detail before the initiation of the production line to ensure flawless execution.
3) Implementing comprehensive inspections and routine checks throughout mass production --- In Process Quality Control (IPQC)
4) Conducting final inspections upon product completion ---- Final Quality Control (FQC)
5) Meticulously inspecting the goods prior to dispatch ----- Outgoing Quality Control (OQC)
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