| Customization: | Available |
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| Processing Object: | Metal |
| Molding Style: | Forging |
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Carbon steel: 1020,1020,1035,1045,1055,Q235,Q345 etc., Alloy steel: 40Cr, 20CrMnTi, 20CrNiMo,35CrMn,42CrMo4 etc., Stainless steel, SS304,SS316 etc. |
| Weight | 0.1kg - 120kg |
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Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, |
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Forging Forging Forging Forging
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| Testing Equipment | Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis. |
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Automotive Industry: • Drive Shaft: The essential conduit that connects the engine and transmission, enabling the seamless transmission of torque and power to keep your vehicle running smoothly. • Steering Shaft: This pivotal component guarantees the steering function of the vehicle, ensuring driving stability and safety with precision. • Transmission Shaft: Harnesses power with finesse, transmitting it between the front and rear wheels to achieve optimized vehicle drive.
Aerospace: • Engine Shaft: Plays a critical role in supporting and transmitting the rotational power within the engine, facilitating seamless operation. • Propeller Shaft: Drives the propeller with precision to create thrust or lift, essential for the takeoff and flight of airplanes or helicopters. • Structural Support Shaft: Acts as an indispensable support component within the framework of an aerospace vehicle, reinforcing its structural integrity.
Construction Machinery: • Transmission System Shaft: This vital component transmits power and motion efficiently in construction machinery like excavators and loaders, enhancing their operational capabilities. • Rotating Shaft: Enables precise rotation and swing functions in critical equipment such as cranes and tower cranes, ensuring efficiency and versatility in operation.
Shipbuilding: • Propulsion Shaft: A cornerstone of the propulsion system, transmitting the rotational power of the propeller with unmatched reliability. • Rudder Shaft: The steering maestro of the ship, expertly controlling its direction and ensuring navigational precision.
Energy and Power Generation: The Semi-Automatic PET Bottle Blowing Machine is a versatile marvel, adept at producing PET plastic containers and bottles of all shapes. With its innovative design, this machine guarantees precision and efficiency in the bottle-making process, catering to diverse industry needs.
Other Industrial Applications: • Textile Machinery Shaft: Within textile equipment, it serves as a powerhouse, transmitting essential power and rotational motion. • Papermaking Machinery Shaft: Integral to papermaking equipment, it facilitates efficient paper conveying and winding processes. • Food Processing Machinery Shaft: In the realm of food processing equipment, it adeptly transmits power and stirring functions, ensuring optimal performance.
Raw Material Preparation: • Carefully select and prepare the ideal raw materials tailored to the specific material type and exact specifications of the shaft destined for forging. Common choices include robust steel, versatile aluminum alloy, or other high-performance alloys. • Meticulously ensure the purity and exemplary quality of these raw materials, vigilantly steering clear of any with impurities or defects that could compromise the end product.
Die Preparation: • Craft a precise die that meets all stringent requirements based on meticulous design drawings and actual production needs. • The die design and fabrication must achieve exacting precision to guarantee a seamless flow of metal billet within the die, thereby eliminating defects such as folding and cracking.
Heating: • Elevate the metal billet to the optimal temperature required for exceptional forging. • Maintain strict control over both temperature and heating duration to prevent any negative occurrences, such as overburning or oxidation, which could detract from the metal's integrity.
Forging: • Employ state-of-the-art forging equipment to systematically hammer, squeeze, and twist the metal billet, meticulously shaping it into the desired form and size. • Throughout the forging process, rigorously manage temperature and deformation to avert defects like overheating and cracks. • Utilize various forging techniques based on the movement method of the blank, including free forging, upsetting, extrusion, and die forging.
Cooling and Straightening: • Post-forging, it's crucial to cool the shaft forging carefully. • Select from suitable cooling methods, such as air cooling or water cooling, to prevent issues like deformation or cracking due to uneven temperature distribution. • Implement straightening of certain shaft forgings to relieve stress concentration and refine the final shape.
Quality Inspection and Finished Product Acceptance: • Conduct comprehensive and stringent quality inspections on each shaft forging, encompassing appearance checks, dimensional assessments, and non-destructive testing. • Confirm that all shaft forgings adhere to rigorous design and functional standards. • Approve and document the acceptance of all qualifying shaft forgings, while ensuring any non-qualifying forgings are either expertly repaired or responsibly scrapped.
Forging Auto Parts: Discover the pinnacle of precision with our forging auto parts, where quality meets innovation. Our expertly crafted components ensure durability and performance, tailored to elevate your automotive solutions. Forging Hardware Tools: Transform your toolkit with our forging hardware tools, designed for excellence and reliability. Each piece is a testament to superior craftsmanship, offering robust solutions for every task.
ONE-STOP SOLUTIONS OF FORGING & MACHINING
Founded in the dynamic year of 2010, Ningbo ChengEn We proudly specialize in offering comprehensive Metal Parts Solutions for an array of industries, including Vehicle manufacturing, Agriculture machinery, Construction machinery, Transportation equipment, as well as Valve and Pump systems.
By maintaining meticulous control over our manufacturing process design, quality planning, key manufacturing processes, and final quality control internally, we have honed our key competencies. This ensures we supply superior quality mechanical parts and assemblies to our valued customers across both the Chinese and Export Markets.
Our impressive forging production line boasts seven powerful 630-ton to 4000-ton hot die forging presses and electric screw presses. Further elevating our capabilities, the machining workshop is equipped with over 40 advanced machining devices and more than 10 specialized testing equipment. Currently, our state-of-the-art facility can produce a diverse array of precision forged parts ranging from 0.1kg to 100kg, with an astounding annual production capacity of approximately 15,000 tons.
To meet the diverse mechanical and functional demands of our clientele, we offer an extensive range of metal products crafted through a variety of blank solutions and advanced technologies. Our expertise spans processes such as Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting, and Forging, ensuring tailored solutions for every need.
By engaging in the early stages of our customer's design process, we provide invaluable professional input on process feasibility, cost reduction, and functional optimization. We invite you to connect with us for technical inquiries and explore exciting business cooperation opportunities.
Forging Equipments Forging Equipments
Quality: The Lifeblood and Heartbeat of Our Company
At Ningbo Yinzhou Chengen Machinery Co., Ltd., maintaining impeccable quality is more than a priority-it is the very cornerstone of our production philosophy. Without exemplary quality, all efforts are mere words. This is why we place extraordinary emphasis on rigorous product inspections. From the initial stages of incoming and raw material assessments to conducting meticulous daily first inspections, our rigorous checks extend to thorough workshop assessments, random sampling, and comprehensive evaluations before any product departs our facility.
Our quality assurance arsenal is equipped with a suite of specialized tests tailored for each product's unique demands. This includes rigorous hardness testing, tensile strength evaluations, and comprehensive salt spray testing. Accompanying every shipment are meticulously detailed reports, ensuring our products consistently meet and exceed your highest expectations.
Uncompromising Quality Control Measures
1) Conduct a thorough examination of raw materials upon arrival at our facility, known as Incoming Quality Control (IQC).
2) Scrutinize every detail meticulously before production line initiation to ensure flawless execution.
3) Implement comprehensive inspections and routine checks throughout mass production, referred to as In Process Quality Control (IPQC).
4) Conduct final inspections upon product completion, termed as Final Quality Control (FQC).
5) Meticulously inspect the goods prior to dispatch, known as Outgoing Quality Control (OQC).
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